Transfer Case
WARNING: This page is about a different car, the 2019 Ford F-550 Super Duty, 2019 Ford F-450 Super Duty, 2019 Ford F-350 Super Duty, and 2019 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.
For information on Ford Color Coded Illustrations refer to OEM Color Coding
Special Tool(s) / General Equipment
| Transmission Jack |
|---|
All vehicles
- Remove the front driveshaft. Refer to: Front Driveshaft .
- Drain the fluid if the transfer case is to be disassembled. Refer to: Transfer Case Draining and Filling .
Vehicles equipped with a slip yoke
- Remove the rear driveshaft. Refer to: Rear Driveshaft
.
Vehicles equipped with a U-joint flange
- Position the driveshaft aside.
- Index mark the driveshaft and U-joint flange.
- Remove and discard the U-joint strap bolts and U-joint straps.
- Position the driveshaft aside and support it with mechanics wire.
Vehicles equipped with electronic shift on the fly transfer case
- Disconnect the shift motor electrical connector and detach the harness retainer clips and pushpin from the transfer case.
Vehicles equipped with manual shift transfer case
- Disconnect the manual shift indicator harness connector and pushpin.
- Remove manual shift lever cable bracket nuts and position the manual shift lever cable aside.
All vehicles
- Disconnect the vent hose from the transfer case.
- Remove the transmission support crossmember. Refer to: Transmission Support Crossmember .
- Remove the transmission mount bolts and the transmission mount.
- Using a transmission jack, remove the transfer case-to-transmission bolts and remove the transfer case. Use the General Equipment: Transmission Jack