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Transfer Case

WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

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  1. With the vehicle in Neutral, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  2. If equipped. Remove the skid plate bolts and the skid plate.
    GFD559856Courtesy of FORD MOTOR COMPANY
  3. Drain the fluid if the transfer case is to be disassembled. Refer to: Transfer Case Draining and Filling .
  4. Remove the front driveshaft. Refer to: Front Driveshaft .
  5. Remove the rear driveshaft. Refer to: Rear Driveshaft .
  6. Disconnect the shift motor electrical connector and detach the harness retainer clip from the transfer case.
    GFD559878Courtesy of FORD MOTOR COMPANY
  7. Detach the harness retainer clip from the transfer case.
    GFD559879Courtesy of FORD MOTOR COMPANY
  8. Disconnect the vent hose from the transfer case.
    GFD559880Courtesy of FORD MOTOR COMPANY
  9. Remove the transmission support insulator. Refer to: Transmission Support Insulator . Refer to: Transmission Support Insulator - 3.0L Power Stroke Diesel . Refer to: Transmission Support Insulator .
  10. Remove and discard the transfer case-to-transmission bolts.
    GFD559881Courtesy of FORD MOTOR COMPANY
  11. Remove and discard the transfer case-to-transmission bolts.
    GFD559882Courtesy of FORD MOTOR COMPANY
  12. NOTE: The transfer case will need to be positioned on top of the crossmember and will require the help of an assistant.

    Separate the transfer case from the transmission and move the transfer case rearward.

    GFD559883Courtesy of FORD MOTOR COMPANY
  13. NOTE: An assistant will be required to remove the transfer case.

    Raise the transmission for clearance. Remove the transfer case and lower it from the vehicle.

GFD559884Courtesy of FORD MOTOR COMPANY