Common Specifications & Procedures
EXPLORER, POLICE INTERCEPTOR UTILITY COMMON SPECIFICATIONS & PROCEDURES
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | |||
| SPECIFICATIONS | |||
| Torque | |||
| 2.3L EcoBoost | Refer to the appropriate component in REMOVAL AND INSTALLATION | ||
| 3.3L Duratec-V6 | Refer to the appropriate component in REMOVAL AND INSTALLATION | ||
| 3.0L EcoBoost | Refer to the appropriate component in REMOVAL AND INSTALLATION | ||
| 3.3L Duratec-V6 - Hybrid | Refer to the appropriate component in REMOVAL AND INSTALLATION | ||
| Hub Nut | 221 lb.ft (300 Nm) | ||
| Battery | SPECIFICATIONS | ||
| Brakes | |||
| Bleeding Sequence | Brake System Pressure Bleeding | ||
| Front Disc Brakes w/Torque | Refer to the appropriate Component in REMOVAL AND INSTALLATION | ||
| Rear Disk Brakes w/Torque | Refer to the appropriate Component in REMOVAL AND INSTALLATION | ||
| Charging | |||
| Generator w/Torque | |||
| 2.3L EcoBoost | For Removal and Installation, Refer to Generator - 2.3L EcoBoost (201kW 273PS) Generator Upper Bolt: 18 lb.ft (25 Nm) Generator Lower Bolt: 18 lb.ft (25 Nm) Generator Stud Bolt: 18 lb.ft (25Nm) |
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| 3.0L EcoBoost | For Removal and Installation, Refer to Generator - 3.0L EcoBoost Generator Nut and Bolt: 35 lb.ft (47Nm) Generator Stud: 8 Nm (71 lb-in) |
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| 3.3L Duratec-V6 | For Removal and Installation, Refer to Generator - 3.3L Duratec-V6 Generator Stud Nut: 35 lb.ft (47Nm) Generator Bolt: 35 lb.ft (47.5 Nm) Generator Stud Bolt: 71 lb.in (8 Nm |
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| Drive Belts | |||
| Adjustment | |||
| 2.3L EcoBoost | Accessory Drive Belt | ||
| 3.0L EcoBoost | Accessory Drive Belt | ||
| 3.3L Duratec-V6 | Accessory Drive Belt | ||
| 3.3L Duratec-V6 - Hybrid | Accessory Drive Belt | ||
| Belt Routing | |||
| 2.3L EcoBoost | Accessory Drive - Component Location | ||
| 3.0L EcoBoost | Accessory Drive - Component Location | ||
| 3.3L Duratec-V6 | Accessory Drive - Component Location | ||
| 3.3L Duratec-V6 - Hybrid | Accessory Drive - Component Location | ||
| Engine Cooling | |||
| General Service Specifications | |||
| 2.3L EcoBoost | SPECIFICATIONS | ||
| 3.0L EcoBoost | SPECIFICATIONS | ||
| 3.3L Duratec-V6 | SPECIFICATIONS | ||
| 3.3L Duratec-V6 - Hybrid | SPECIFICATIONS | ||
| Pressure Relief Cap | |||
| 2.3L EcoBoost | 145 kPa (21 psi) | ||
| 3.0L EcoBoost | 145 kPa (21 psi) | ||
| 3.3L Duratec-V6 | 145 kPa (21 psi) | ||
| 3.3L Duratec-V6 - Hybrid | 145 kPa (21 psi) | ||
| Thermostat R & I | |||
| 2.3L EcoBoost | Thermostat | ||
| 3.0L EcoBoost | Thermostat | ||
| 3.3L Duratec-V6 | Thermostat HousingThermostat | ||
| 3.3L Duratec-V6 - Hybrid | Thermostat HousingThermostat | ||
| Water Pump R & I | |||
| 2.3L EcoBoost | Coolant Pump | ||
| 3.0L EcoBoost | Coolant Pump | ||
| 3.3L Duratec-V6 | Coolant Pump | ||
| 3.3L Duratec-V6 - Hybrid | Coolant Pump | ||
| Engine Mechanical | |||
| 2.3L EcoBoost | |||
| Compression | SPECIFICATIONS | ||
| Oil pressure @ 1, 500 rpm with engine oil temperature between 121.9 -175.9 °F (50 -80 °C) | 27.6 -37.7 psi (190 -260 kPa) | ||
| Overhaul | SPECIFICATIONS | ||
| Torque | Refer to the appropriate component in REMOVAL AND INSTALLATION | ||
| 3.0L EcoBoost | |||
| Compression | SPECIFICATIONS | ||
| Oil pressure @ 1, 500 rpm with engine oil temperature between 121.9 -175.9 °F (50 -80 °C) | 16.0 -24.7 psi (110 -170 kPa) | ||
| Overhaul | SPECIFICATIONS | ||
| Torque | Refer to the appropriate component in REMOVAL AND INSTALLATION | ||
| 3.3L Duratec-V6 | |||
| Compression | SPECIFICATIONS | ||
| Oil pressure @ 1, 500 rpm with engine oil temperature between 121.9 -175.9 °F (50 -80 °C) | 20.3 -29.0 psi (140 -200 kPa) | ||
| Overhaul | SPECIFICATIONS | ||
| Torque | Refer to the appropriate component REMOVAL AND INSTALLATION | ||
| 3.3L Duratec-V6 - Hybrid | |||
| Compression | SPECIFICATIONS | ||
| Oil pressure @ 1, 500 rpm with engine oil temperature between 121.9 -175.9 °F (50 -80 °C) | 20.3 -29.0 psi (140 -200 kPa) | ||
| Overhaul | SPECIFICATIONS | ||
| Torque | Refer to the appropriate component REMOVAL AND INSTALLATION | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flex Plate Torque | |||
| 2.3L EcoBoost | For Tightening Sequence Refer to Flexplate Stage 1: Tighten to 50 Nm (37 lb-ft) Stage 2: Tighten to 80 Nm (59 lb-ft) Stage 3: Tighten to 112 Nm (83 lb-ft) |
||
| 3.0L EcoBoost |
For Tightening Sequence Refer to Flexplate 80 Nm (59 lb-ft) |
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| 3.3L Duratec-V6 | For Tightening Sequence Refer to Flexplate 80 Nm (59 lb-ft) |
||
| 3.3L Duratec-V6 - Hybrid | For Tightening Sequence Refer to Flywheel 80 Nm (59 lb-ft) |
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| Fuel System | |||
| Fuel Filter Location | Vehicle has a lifetime fuel filter which is serviced as part of the Fuel Pump (FP) module. | ||
| Fuel Filter R & I | |||
| 2.3L EcoBoost | Fuel Pump and Sender Unit | ||
| 3.0L EcoBoost | Fuel Pump and Sender Unit | ||
| 3.3L Duratec-V6 | Fuel Pump and Sender Unit | ||
| 3.3L Duratec-V6 - Hybrid | Fuel Pump and Sender Unit | ||
| Pressure Release Procedure | |||
| 2.3L EcBoost | Fuel System Pressure Release | ||
| 3.0L EcoBoost | Fuel System Pressure Release | ||
| 3.3L Duratec-V6 | Fuel System Pressure Release | ||
| 3.3L Duratec-V6 - Hybrid | Fuel System Pressure Release | ||
| Pressure Specification | |||
| 2.3L EcoBoost | SPECIFICATIONS | ||
| 3.3L Duratec-V6 | SPECIFICATIONS | ||
| 3.3L Duratec-V6 - Hybrid | SPECIFICATIONS | ||
| 3.0L EcoBoost | SPECIFICATIONS | ||
| Fuel Pressure Test Procedure | |||
| 2.3L EcoBoost | Fuel System Pressure Check | ||
| 3.0L EcoBoost | Fuel System Pressure Check | ||
| 3.3L Duratec-V6 | Fuel System Pressure Check | ||
| 3.3L Duratec-V6 - Hybrid | Fuel System Pressure Check | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires | Engine has coil-on-plug ignition. | ||
| Spark Plugs | |||
| 2.3L GTDI | |||
| Type | CYFS -12Y-PCT | ||
| Gap | 0.0295 in (.75 mm) | ||
| Torque | 106 In. Lbs. (12 N.m) | ||
| 3.0L Ecoboost | |||
| Type | CYFS-12Y-PT | ||
| Gap | 0.028 -0.031 in (.7 -.8 mm) | ||
| Torque | 133 lb.in (15 Nm) | ||
| 3.3L Duratec-V6 | |||
| Type | CYFS-12F 5 | ||
| Gap | 0.051 in (1.30 mm) | ||
| Torque | 133 lb.in (15 Nm) | ||
| 3.3L Duratec-V6 - Hybrid | |||
| Type | CYFS-12F 5 | ||
| Gap | 0.051 in (1.30 mm) | ||
| Torque | Torque: 133 lb.in (15 Nm) | ||
| Starting | |||
| Starter w/Torque | |||
| 2.3L EcoBoost Starter SPECIFICATIONS |
For Removal and Installation Refer to Starter Motor 2 Stud Bolts: 35 lb.ft (47.5 Nm) |
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| 3.0L EcoBoost Starter SPECIFICATIONS |
For Removal and Installation Refer to Starter Motor 2 Stud Bolts: 35 lb.ft (47.5 Nm) |
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| 3.3L Duratec-V6 Starter SPECIFICATIONS |
For Removal and Installation Refer to Starter Motor 2 Stud Bolts: 35 lb.ft (48 Nm) |
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| 3.3L Duratec-V6 - Hybrid Starter SPECIFICATIONS |
For Removal and Installation Starter Motor Stud Bolts: 35 lb.ft (47.5 Nm) |
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| Wheel Alignment | |||
| Adjustment Specifications | SPECIFICATIONS | ||
| Torque | Refer to the appropriate component in GENERAL PROCEDURES | ||
| Wheel & Tire For tightneing sequence refer to Wheel and Tire |
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| Wheel Lug Nut Torque | 150 lb.ft (204 Nm) | ||