Common Specifications & Procedures

BRONCO COMMON SPECIFICATIONS & PROCEDURES

System			Specifications/Procedures
Air Conditioning
Service			SPECIFICATIONS
Torque			Refer to the appropriate component in REMOVAL AND INSTALLATION .
Axle Nut/Hub Nut
Torque			129 lb.ft (175 Nm)
	Battery		SPECIFICATIONS
Brakes
	Bleeding Sequence		BRAKE SYSTEM PRESSURE BLEEDING - VEHICLES WITH: ELECTRIC BRAKE BOOSTER or BRAKE SYSTEM PRESSURE BLEEDING - VEHICLES WITH: VACUUM BRAKE BOOSTER
	Front Disc Brakes w/Torque 111 lb.ft (150 Nm)		Refer to appropriate component in BRAKE DISC
Rear Disc Brakes w/Torque 111 lb.ft (150 Nm)			Refer to appropriate component in BRAKE DISC
Charging
Generator w/Torque
	2.3L EcoBoost (199kW/270PS)		Generator Bolt and Stud Nut: 18 lb.ft (25 Nm)
	2.7L EcoBoost (238kW/324PS)		Generator Bolt and Stud Nut: 35 lb.ft (47 Nm)
		3.0L EcoBoost (299kW/406PS)	Generator Bolt and Stud Nut: 35 lb.ft (47 Nm)
Drive Belts
Adjustment
		2.3L EcoBoost (199kW/270PS)	ACCESSORY DRIVE BELT
		2.7L EcoBoost (238kW/324PS)	ACCESSORY DRIVE BELT
		3.0L EcoBoost (299kW/406PS)	ACCESSORY DRIVE BELT
Belt Routing
	2.3L EcoBoost (199kW/270PS)		ACCESSORY DRIVE - COMPONENT LOCATION
	2.7L EcoBoost (238kW/324PS)		ACCESSORY DRIVE - COMPONENT LOCATION
	3.0L EcoBoost (299kW/406PS)		ACCESSORY DRIVE - COMPONENT LOCATION
Engine Cooling
General Service Specifications
	2.3L EcoBoost (199kW/270PS)		SPECIFICATIONS
	2.7L EcoBoost (238kW/324PS)		SPECIFICATIONS
	3.0L EcoBoost (299kW/406PS)		SPECIFICATIONS
		2.3L EcoBoost (199kW/270PS), 2.7L EcoBoost (238kW/324PS) Radiator Cap Pressure 3.0L EcoBoost (299kW/406PS)	120 kPa (17.4 psi) to 150 kPa (21.7 psi) Radiator Cap Pressure 145 kPa (21 psi)
		Radiator Pressure Test (Removed From The Vehicle)	138 kPa (20 psi) to 150 kPa (21.7 psi)
Thermostat
	2.3L EcoBoost (199kW/270PS)		THERMOSTAT
	2.7L EcoBoost (238kW/324PS)		THERMOSTAT
	3.0L EcoBoost (299kW/406PS)		THERMOSTAT
Water Pump
	2.3L EcoBoost (199Kw/270PS)		COOLANT PUMP
	2.7L EcoBoost (238kW/324PS)		COOLANT PUMP
	3.0L EcoBoost (299kW/406PS)		COOLANT PUMP
Engine Mechanical
2.3L EcoBoost (199Kw/270PS)
	Compression		SPECIFICATIONS
	Oil pressure @ 1, 500 rpm with engine oil temperature between 121.9 -175.9 °F (50 -80 °C)		27.6 -37.7 psi (190 -260 kPa)
	Overhaul		OIL PRESSURE
	Torque		Refer to the appropriate procedure in REMOVAL AND INSTALLATION
2.7L EcoBoost (238Kw/324PS)
Compression			SPECIFICATIONS
Oil pressure @ 1, 500 rpm with engine oil temperature between 121.9 -175.9 °F (50 -80 °C)			16.0-24.7 psi (110-170 kPa)
Overhaul			SPECIFICATIONS
Torque			Refer to appropriate component in REMOVAL AND INSTALLATION
3.0L EcoBoost (299Kw/406PS)
Compression			SPECIFICATIONS
Oil pressure @ 1, 500 rpm with engine oil temperature between 121.9 -175.9 °F (50 -80 °C)			16.0-24.7 psi (110-170 kPa)
Overhaul			SPECIFICATIONS
Torque			Refer to appropriate component in REMOVAL AND INSTALLATION
Fluid Specifications			See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate Torque
2.3L EcoBoost (199Kw/270PS)			For tightening sequence, refer to FLEXPLATE and FLYWHEEL . Flexplate Stage 1: 37 lb.ft (50 Nm) Stage 2: 59 lb.ft (80 Nm) Stage 3: 83 lb.ft (112 Nm) Flywheel Stage 1: 37 lb.ft (50 Nm) Stage 2: 59 lb.ft (80 Nm) Stage 3: 86 lb.ft (116 Nm)
2.7L EcoBoost (238Kw/324PS)			For Tightening Sequence Refer to FLEXPLATE 59 lb.ft (80 Nm)
Fuel System
Fuel Filter Location			Located in fuel tank as part of Fuel Pump Module.
Fuel Filter R and I
3.0L EcoBoost (299Kw/406PS)			For Tightening Sequence Refer to FLEXPLATE 59 lb.ft (80 Nm)
	2.3L EcoBoost (199Kw/270PS) Fuel Pump and Sender Unit Nuts: 80 lb.in (9 Nm)		FUEL PUMP AND SENDER UNIT
	2.7L EcoBoost (238Kw/324PS) Fuel Pump and Sender Unit Nuts: 80 lb.in (9 Nm)		FUEL PUMP AND SENDER UNIT
	3.0L EcoBoost (299Kw/406PS) Fuel Pump and Sender Unit Nuts: 80 lb.in (9 Nm)		FUEL PUMP AND SENDER UNIT
Pressure Release Procedure
	2.3L EcoBoost (199Kw/270PS)		FUEL SYSTEM PRESSURE RELEASE
	2.7L EcoBoost (238Kw/324PS)		FUEL SYSTEM PRESSURE RELEASE
	3.0L EcoBoost (299Kw/406PS)		FUEL SYSTEM PRESSURE RELEASE
Pressure Specification
	2.3L EcoBoost (199Kw/270PS)		SPECIFICATIONS
	2.7L EcoBoost (238Kw/324PS)		GENERAL SPECIFICATIONS
	3.0L EcoBoost (299Kw/406PS)		GENERAL SPECIFICATION
Fuel Pressure Test Procedure High Pressure Fuel Pump Shield 89 lb.in (10 Nm)
	2.3L EcoBoost (199Kw/270PS)		FUEL SYSTEM PRESSURE CHECK
	2.7L EcoBoost (238Kw/324PS)		FUEL SYSTEM PRESSURE CHECK
High Pressure Fuel Pump Shield 18 lb.ft (25 Nm)
	3.0L EcoBoost (299Kw/406PS)		FUEL SYSTEM PRESSURE CHECK
Ignition
Firing Order & Cylinder Identification			FIRING ORDER & CYLINDER IDENTIFICATION
Ignition Wires (Routing)			Engines are equipped with Coil-on-plug ignition.
Spark Plugs
2.3L EcoBoost (199Kw/270PS)
	Type		CYFS 12Y RT3
	Gap		0.0295 in (.75 mm)
	Torque		106 In. Lbs. (12 N.m)
2.7L EcoBoost (238Kw/324PS)
Type			CYFS 12Y RT3
Gap			0.028-0.031 in (0.7-0.8 mm)
Torque			133 In. Lbs. (15 N.m)
3.0L EcoBoost (299Kw/406PS)
Type			CYFS 12Y RT3
Gap			0.028-0.031in (.7-.8mm)
Torque			133 In. Lbs. (15 N.m)
Starting
Starter
	2.3L EcoBoost (199Kw/270PS)		GENERAL SPECIFICATIONS
	2.7L EcoBoost (238Kw/324PS)		GENERAL SPECIFICATIONS
	3.0L EcoBoost (299Kw/406PS)		GENERAL SPECIFICATIONS
Torque
	2.3L EcoBoost (199Kw/324PS)		For removal and installation, refer to STARTER MOTOR .
	2.7L EcoBoost (238Kw/324PS)		For removal and installation, refer to STARTER MOTOR .
	3.0L EcoBoost (299Kw/406PS)		For removal and installation, refer to GENERAL SPECIFICATIONS .
Wheel Alignment
Adjustment Specifications			ALIGNMENT SPECIFICATIONS
Torque			Refer to the appropriate procedure in GENERAL PROCEDURES
Wheel & Tire
Wheel Lug Nut Torque			For tightening sequence, refer to WHEEL AND TIRE 133 Nm (98 lb-ft)