Common Specifications & Procedures

TRANSIT COMMON SPECIFICATIONS & PROCEDURES

System			Specification/Procedure
Air Conditioning
Service			SPECIFICATIONS
Torque			Refer to appropriate component in REMOVAL AND INSTALLATION
Axle Nut/Hub Nut			Axle Nut Stage 1: 74 lb.ft (100 Nm) Stage 2: 184 lb.ft (250 Nm) Stage 3: 380 lb.ft (515 Nm) Hub Nut Vehicles with Drum In Hat Parking Brake Stage 1: 70 lb.ft (95 Nm) Stage 2: Loosen: 180° Stage 3: 25 lb.ft (34 Nm) Vehicles equipped with Drum in Hat Stage 1: 65 lb.ft (88 Nm) Stage 2: Loosen: 180° Stage 3: 25 lb.ft (34 Nm)
Battery			SPECIFICATIONS
Brakes
Bleeding Sequence			RR, LR, RF, LF BRAKE SYSTEM PRESSURE BLEEDING
Front Disc Brakes w/Torque			Refer to appropriate component in REMOVAL AND INSTALLATION
Rear Disc Brakes w/Torque			Refer to appropriate component in REMOVAL AND INSTALLATION
Charging
Generator w/Torque
	3.5L EcoBoost (235kW/320PS)		Generator Mounting Nut: Torque: 35 lb.ft (47.5 Nm) Generator Mounting Bolt: Torque: 35 lb.ft (47.5 Nm) Generator Stud: 71 lb.in (8 Nm) Generator - Secondary, if equipped 35 lb.ft (47.5 Nm)
	3.5L Duratec (202kW/275PS)		Generator Bolt and Nut: 35 lb.ft (47.5 Nm) Generator Mounting Bolt: Torque: 35 lb.ft (47.5 Nm) Generator Stud: 71 lb.in (8 Nm) Generator - Secondary, if equipped 35 lb.ft (47.5 Nm)
Drive Belts
Adjustment
	3.5L Duratec (202kW/275PS)		ACCESSORY DRIVE BELT
	3.5L EcoBoost (235kW/320PS)		ACCESSORY DRIVE BELT
Belt Routing
	3.5L Duratec (202kW/275PS)		ACCESSORY DRIVE - COMPONENT LOCATION
	3.5L EcoBoost (235kW/320PS)		ACCESSORY DRIVE - COMPONENT LOCATION
Engine Cooling
General Service Specifications
	3.5L Duratec (202kW/275PS)		SPECIFICATIONS
	3.5L EcoBoost (235kW/320PS)		SPECIFICATIONS
		Electrified Drivetrain	Motor Electronics SPECIFICATIONS High Voltage Battery SPECIFICATIONS
	3.5L Duratec (202kW/275PS)		Radiator Pressure Test (removed from the vehicle) 138 kPA (20 psi)
	Radiator Cap Pressure		120 kPa (17.4 psi) to 150 kPa (21.7 psi)
	3.5L EcoBoost (235kW/320PS)		Radiator Pressure Test (removed from the vehicle) 138 kPA (20 psi)
	Radiator Cap Pressure		120 kPa (17.4 psi) to 150 kPa (21.7 psi)
Thermostat
	3.5L Duratec (202kW/275PS)		THERMOSTAT .
	3.5L EcoBoost (235kW/320PS)		THERMOSTAT .
Water Pump
	3.5L Duratec (202kW/275PS)		COOLANT PUMP
	3.5L EcoBoost (235kW/320PS)		COOLANT PUMP
		Electrified Drivetrain	Motor Electronics Coolant Pump 97 lb.in (11 Nm) COOLANT PUMP High Voltage Battery Coolant Pump 97 lb.in (11 Nm) COOLANT PUMP
Engine Mechanical
Compression
	3.5L EcoBoost (235kW/320PS)		SPECIFICATIONS
	3.5L Duratec (202kW/275PS)		SPECIFICATIONS
	Oil Pressure
		3.5L EcoBoost (235kW/320PS)	Oil pressure @ 1, 500 rpm with engine at normal operating temperature: 30.0 psi (206.8 kPa)
		3.5L Duratec (202kW/275PS)	Oil pressure @ 1, 500 rpm with engine at normal operating temperature: 21.8 psi (150 kPa)
Overhaul
	3.5L EcoBoost (235kW/320PS)		SPECIFICATIONS
	3.5L Duratec (202kW/275PS)		SPECIFICATIONS
Torque
	3.5L EcoBoost (235kW/320PS)		Refer to the appropriate component in REMOVAL AND INSTALLATION
	3.5L Duratec (202kW/275PS)		Refer to the appropriate component in REMOVAL AND INSTALLATION
Fluid Specifications			See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate Torque
3.5L Ecoboost (235kW/320PS) Flexplate: 59 lb.ft (80 Nm)			FLEXPLATE .
3.5L Duratec (202kW/275PS) Flexplate: 59 lb.ft (80 Nm)			FLEXPLATE
Fuel System
Fuel Filter Location
	3.5L Ecoboost (235kW/320PS) / 3.5L Duratec (202kW/275PS)		The system contains 3 to 5 filtering or screening devices. The fuel intake filter or screen is a fine nylon mesh filter mounted on the intake side of the fuel pump. It is part of the assembly and cannot be repaired separately. The filter/screen at the fuel rail port of the injectors is part of the fuel injector assembly and cannot be repaired separately The filter/screen at fuel inlet side of the fuel pressure regulator is part of the regulator assembly and cannot be repaired separately. The fuel filter assembly is located between the fuel pump and injectors. This filter may be a lifetime fuel filter located in the fuel pump assembly or an external 3 port inline filter that allows clean fuel to return to the fuel tank. A new filter may be installed for the external filter. The fuel filter sock is located on the fuel pump assembly between the reservoir and the fuel tank.
Fuel Filter
		3.5L EcoBoost (235kW/320PS)	FUEL PUMP AND SENDER UNIT
		3.5L Duratec (202kW/275PS)	FUEL PUMP AND SENDER UNIT
Pressure Release Procedure
		3.5L EcoBoost (235kW/320PS)	FUEL SYSTEM PRESSURE RELEASE
		3.5L Duratec (202kW/275PS)	FUEL SYSTEM PRESSURE RELEASE
Fuel pressure
	3.5L EcoBoost (235kW/320PS)		Engine running 71.1 psi (490 kPa)
	3.5L Duratec (202kW/275PS)		Engine running 75.4 psi (520 kPa)
Fuel Pressure Test Procedure
		3.5L EcoBoost (235kW/320PS)	FUEL SYSTEM PRESSURE CHECK
		3.5L Duratec (202kW/275PS)	FUEL SYSTEM PRESSURE CHECK
Ignition
Firing Order & Cylinder Identification			FIRING ORDER & CYLINDER IDENTIFICATION
Ignition Wires (Routing)			Engine has coil-on-plug ignition.
Spark Plug
3.5L EcoBoost (235kW/320PS)
	Type		CYFS-12-YT4X
Gap			0.028-0.037 in (.7-.95 mm)
Torque			133 lb.in (15 Nm)
	3.5L Duratec (202kW/275PS)
	Type		CYFS-12Y-T6
		Gap	0.051 in (1.3 mm)
		Torque	133 lb.in (15 Nm)
Starting
Starter
		3.5L EcoBoost (235kW/320PS)	SPECIFICATIONS
		3.5L Duratec (202kW/275PS)	SPECIFICATIONS
Torque
	3.5L EcoBoost (235kW/320PS)		Starter Motor Mounting Bolts: 26 lb.ft (35 Nm)
		3.5L Duratec (202kW/275PS)	Starter Motor Mounting Bolts: 26 lb.ft (35 Nm)
Wheel Alignment
Adjustment Specifications			SPECIFICATIONS
Torque			Refer to the appropriate procedure in GENERAL PROCEDURES
Wheel & Tire
Wheel Lug Nut Torque			For tightening sequence, refer to WHEEL AND TIRE or WHEEL AND TIRE - VEHICLES WITH: DUAL REAR WHEELS . 150 lb.ft (204 Nm)