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Basic Pre-check

  1. For persistent complaints of oil consumption, interview the customer to determine the oil consumption characteristics. If possible, determine the brand and grade of oil currently in the oil pan. Look at the oil filter or oil-change station tags to determine if Ford-recommended maintenance schedules have been followed. Make sure that the oil has been changed at the specified mileage intervals. If vehicle mileage is past the first recommended drain interval, the OEM (original equipment manufacturer) production filter should have been changed.
  2. Ask how the most current mileage was accumulated. That is, determine whether the vehicle was driven under the following conditions:

    Visual Inspection Chart 

    Mechanical
    Extended idling or curbside engine operation
    Stop-and-go traffic or taxi operation
    Towing a trailer or vehicle loaded heavily
    Frequent short trips (engine not up to normal operating temperature)
    Excessive throttling or high engine-rpm driving
  3. Verify that there are no external leaks. If necessary, review the diagnostic procedure in this article. For additional information, refer to: Oil Leak Inspection .
  4. Inspect the crankcase ventilation system for:

    Visual Inspection Chart 

    Mechanical
    disconnected hoses at the valve cover or TB. loose or missing valve cover fill cap. missing or incorrectly seated engine oil level indicator. incorrect or dirty PCV valve. a PCV valve grommet unseated in the valve cover (if so equipped).
  5. Inspect for signs of sludge. Sludge affects PCV performance and can plug or restrict cylinder head drainback wells. It can also increase oil pressure by restricting passages and reducing the drainback capability of piston oil control rings. Sludge can result from either excessive water ingestion in the crankcase or operation at extremely high crankcase temperatures.
  6. Inspect the air filter for dirt, sludge or damage. A hole in the filter element will allow unfiltered air to bypass into the air induction system. This can cause premature internal wear (engine dusting), allowing oil to escape past rings, pistons, valves and guides.
  7. If the engine is hot or was recently shut down, wait at least 15-minutes to allow the oil to drain back. Ask the customer if this requirement has been followed. Adding oil without this wait period can cause an overfill condition, leading to excessive oil consumption and foaming which may cause engine damage.
  8. Make sure the oil level indicator (dipstick) is correctly and fully seated in the indicator tube. Remove the oil level indicator and record the oil level.