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Home >> Ford >> 2024 >> Expedition Timberline >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Emission Control >> Removal And Installation >> Exhaust Gas Recirculation (EGR) Valve >> Installation
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Exhaust Gas Recirculation (EGR) Valve: Installation

    • Install the EGR outlet tube gasket.

    • Install the EGR outlet tube and retainers.

      Torque: 10 Nm

    GFD860005Courtesy of FORD MOTOR COMPANY
    • Install the EGR valve gasket.

    • Install the EGR valve assembly.

      Torque: 30 Nm

    GFD860000Courtesy of FORD MOTOR COMPANY
  3. NOTE: The new EGR outlet tube O-ring comes with lubricant, no lubricant needs to be applied.

    Install the new o-ring.

    GFD859987Courtesy of FORD MOTOR COMPANY
  4. NOTE: The new EGR to exhaust manifold connector comes with lubricant, no lubricant needs to be applied.

    Install the new EGR to exhaust manifold connector.

    Torque: 170 Nm

    GFD859988Courtesy of FORD MOTOR COMPANY
    1. Install the EGR valve assembly.
    2. Install the EGR valve outlet tube fastener and hand tighten at this stage.
    3. Install the EGR valve inlet tube nut and hand tighten at this stage.
    GFD859989Courtesy of FORD MOTOR COMPANY
  6. Install the EGR cooler fasteners and hand tighten at this stage.
    GFD859990Courtesy of FORD MOTOR COMPANY
  7. Tighten the EGR cooler fasteners as per the sequence.

    Torque: 10 Nm

    GFD859990Courtesy of FORD MOTOR COMPANY
    1. Tighten the EGR valve outlet tube fastener.

      Torque: 10 Nm

    2. Tighten the EGR valve inlet tube fastener.

      Torque: 150 Nm

    GFD859991Courtesy of FORD MOTOR COMPANY
  9. Pull back heat sleeve to visually inspect hot tube for any twisting.
    GFD859992Courtesy of FORD MOTOR COMPANY
  10. Position back the heat sleeve.
    GFD859993Courtesy of FORD MOTOR COMPANY
  11. Position back the heat shield.
    GFD859994Courtesy of FORD MOTOR COMPANY
  12. Connect the differential pressure sensor hoses.
    GFD859995Courtesy of FORD MOTOR COMPANY
  13. Connect the upper coolant hose to the EGR cooler assembly. Refer to: Quick Release Coupling .
    GFD859978Courtesy of FORD MOTOR COMPANY
  14. Connect the lower coolant hose to the EGR cooler assembly. Refer to: Quick Release Coupling .
    GFD859977Courtesy of FORD MOTOR COMPANY
  15. Connect the electrical connectors and wiring harness retainer.
    GFD859976Courtesy of FORD MOTOR COMPANY
  16. Install the CAC tube bracket and retainers.

    Torque: 1: 8 Nm 2: 6 Nm

    GFD859996Courtesy of FORD MOTOR COMPANY
  17. Position the A/C compressor outlet line bracket and install the A/C compressor outline bracket retainer.

    Torque: 12 Nm

    GFD859974Courtesy of FORD MOTOR COMPANY
  18. Install the RH side CAC intake pipe. Refer to: Charge Air Cooler (CAC) Intake Pipe .
  19. Install the RH side air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe RH .
  20. Refill the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling And Bleeding .
  21. Slide the engine appearance cover into the retaining bracket and install the retainers.

    Torque: 11 Nm

GFD859966Courtesy of FORD MOTOR COMPANY
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