Front Spoiler Installation Procedure (BO91-022)

FRONT SPOILER INSTALLATION PROCEDURE

TECHNICAL SERVICE BULLETIN

FRONT SPOILER INSTALLATION PROCEDURE

Model 1991 Lexus SC400

Group Body

Bulletin No. 91-022

Date May 31, 1991

SERVICE INFORMATION

Refer to the procedure below for installation of the front spoiler

kit on SC400. See Fig 1.

1. Safely position and lift vehicle. * Unlock steering wheel to allow front wheels to turn.
   Fig 1: Front Spoiler Kit Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the left and right side inner fender liners. See Fig 2.
   1. Remove the three (3) screws securing the upper fender liner (marked "A").
   2. Remove the two (2) screws securing the fender liner to the bumper (marked "B").
   3. Remove the three (3) screws securing the fender liner and engine under cover (marked"C").
   4. Remove the single (1) screw securing the lower front fender liner to the bumper (marked "D").
   5. Remove the single (1 ) bolt securing the fender liner to the body (marked "E").
3. Install the six (6) nuts at the front left and right sides of the spoiler.
   NOTE: Existing clip and screw on right and left side of vehicle will be used for remaining two attachment points of spoiler. An extra 2 clips and screws are included in the kit.
   Fig 2: Removal of Inner Fender Liners

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   Fig 3: Location of Installation Holes

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Insert the front spoiler bolts into the front bumper holes on the left and right sides. See Fig 4.
5. Install the side retainer over the spoiler bolts. Install and tighten the four (4) nuts from behind the front bumper, while pushing the front spoiler forward, in order to achieve proper alignment with the front and side edges of the bumper. See Fig 5.
6. Install the front spoiler lower center retainer and tighten the five (5) bolts starting from the center. See Fig 6.
7. Check for proper overall appearance & alignment of front spoiler and bumper. See Fig 7.
8. Re-install the inner fender liners. See Fig 8.
   1. Tighten the one (1) bolt secured to the body.
   2. Tighten the four (4) screws securing the lower front fender liner to the front spoiler. Three (3) of the screws are supplied with spoiler kit.
   3. Tighten the three (3) screws to the engine under cover.
   4. Tighten the two (2) screws secure to the bumper.
   5. Tighten the three (3) screws securing the upper fender liner.