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Mudguard Installation Instructions (AX92-003)

Publication date: 1992-12-04
Reference number: AX92-003

MUDGUARD INSTALLATION INSTRUCTIONS

MUDGUARD INSTALLATION INSTRUCTIONS

TECHNICAL SERVICE BULLETIN

Reference Number(s): AX92-003, Date of Issue:  December 4, 1992
COPYRIGHT: © 2018 Lexus, a division of Toyota Motor Sales, USA License Agreement TMS1002

1993 LS 400 MUDGUARD INSTALLATION INSTRUCTIONS

Model 1993 Lexus LS 400

Group Accessories

Bulletin No. AX92-003

Date December 4, 1992

SERVICE INFORMATION

A mudguard kit is now available for installation on 1993 LS 400's. Be sure to thoroughly clean all attachment areas and carefully follow the installation procedures below.

INSTALLATION PROCEDURE

FRONT OF VEHICLE

  1. Remove the front tire to obtain sufficient space in the wheel arch molding area of the wheel well. Remove the plug from the bottom of the fender liner at point "1" and the push-pin from the wheel arch molding at point "2". Using a 4mm Allen Wrench, remove the allen head screw at point "3". See Fig 1.
    Fig 1: Fender Liner Location of Points 1, 2 and 3
    G93F51156Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Install the mudguard by inserting the clip found on the mud- guard at point "1" onto the wheel arch molding at point "2". See Fig 2.
    Fig 2: Front Mudguard Installation
    G93G51157Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Using a phillips screw driver, secure the mudguard to the bottom of the fender liner at point "1", with the grommet and short phillips head screw supplied in the hardware bag and tighten. See Fig 3.
    Fig 3: Mudguard Reinforcement
    G93H51158Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. Insert the push-pin supplied in the hardware bag into the mudguard hole at point "2". Re-install the previously removed Allen head screw at point "3" and tighten. See Fig 4.
    Fig 4: Re-installation of Allen Head Screws
    G93I51159Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. While holding the mudguard as flush to the body as possible, use the mudguard as a drill template to drill a hole into the wheel arch molding at point "1". See Fig 5.
    NOTE: No. 40 drill bit is required.
    Fig 5: Mudguard Drill Template Illustration
    G93B51160Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. Using a 4mm Allen wrench, secure the mudguard to the wheel at point "1", using a short Allen head screw supplied in the hardware bag and tighten. See Fig 6.
    Fig 6: Installation of Allen Head Screw at Point "1"
    G93C51161Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. Re-install the tire.

INSTALLATION OF REAR MUDGUARDS

  1. Remove the rear tire to obtain sufficient space in the rear bumper area of the wheelwell. Using a 4mm Allen wrench, remove the Allen head screw at point "4" on the rear bumper. See Fig 7.
    Fig 7: Location of Point "4" on Rear Bumper
    G93D51162Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Install the mudguard by inserting the clip found on the mudguard onto the rear bumper at point "5". See Fig 8.
    Fig 8: Rear Mudguard Installation at Point "5"
    G93E51163Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. Using a 4mm Allen wrench, install the mudguard by re-installing the previously removed Allen head screw at point "4", and tighten. See Fig 9.
    Fig 9: Re-installation of Allen Head Screw at Point "4"
    G93F51164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. While holding the mudguard as flush to the body as possible, use the mudguard as a drill template to drill the holes into the rear bumper at points "5", "6", "7" and "8". See Fig 10.
    NOTE: Caution should be taken when drilling the No. 40 hole at point "7", to make sure the vehicle grommet is correctly aligned.
    Fig 10: Location of Points "5" to "8"
    G93G51165Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. Using a 4mm Allen Wrench, install the short Allen head screws found in the hardware bag at points "5", "6", and "8", and install a long Allen head screw, also found in the hardware bag, at point "7" and tighten. See Fig 11.
  6. Re-install the tire.
Fig 11: Installation of Short Allen Head Screw to Rear Mudguard
G93H51166Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

PARTS INFORMATION

PART NUMBER INFORMATION

Part Number Part Name Qty.
76621 - 59025 Front Mudguard Kit (RH) 1
76622 - 59025 Front Mudguard Kit (LH) 1
76625 - 59025 Rear Mudguard Kit (RH) 1
76626 - 59025 Rear Mudguard Kit (LH) 1

TOOLS REQUIRED

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