Disassembly & Reassembly
Disconnect fuel pump connector. Pull off lower side of fuel pump from pump bracket. See Figure. Disconnect fuel hose from fuel pump. Remove fuel pump from fuel pump assembly bracket. Remove rubber cushion from fuel pump. Remove retaining clip and pull fuel pump screen from fuel pump. To reassembly, reverse disassembly procedure. Install NEW fuel pump assembly gasket and fuel pump screen retaining clip.
- Using 2 small screwdrivers, pry off No. 2 fuel suction support. See Figure. Ensure not to damage suction supports. Remove suction support rubber cushion. Disconnect fuel return jet tube from clamp of No. 2 suction support. Pull out fuel pressure regulator from in tank fuel filter and remove fuel pressure regulator and fuel return jet tube assembly. Remove "O" ring from fuel pressure regulator.
- Remove clip and remove fuel pump screen. Using 2 small screwdrivers, pry off No. 1 fuel suction support. Ensure not to damage suction support. Remove No. 2 fuel filter cushion. Disconnect fuel pump connector.
- Using a pulling motion, remove fuel filter and fuel pump assembly. See Figure. Remove No. 1 fuel filter cushion. Remove "O" ring from fuel port of fuel suction plate. Using a pulling motion, remove fuel pump from fuel filter.
- To reassemble, reverse disassembly procedure. Apply a light coat of gasoline to NEW "O" rings. Install NEW fuel pump assembly gasket and fuel pump screen retaining clip.
- Remove nuts, spring washers, and wires from fuel pump. Remove screw and wire from fuel pump ground clamp. Pull out lower side of fuel pump from pump bracket. Disconnect fuel hose from fuel pump. Remove fuel pump from pump bracket. Remove rubber cushion from fuel pump.
- Remove screw and fuel pump ground clamp from fuel pump. Remove clip and pull out fuel pump filter (screen). To reassemble, reverse disassembly procedure. Install NEW fuel pump filter (screen) retaining clip. Install NEW fuel pump set plate gasket.
- Disconnect lead wire from top of fuel pump. See Figure. Pull bottom of fuel pump from fuel pump mounting bracket. Disconnect fuel hose at top of fuel pump. Remove fuel pump with rubber cushion from fuel pump mounting bracket.
- Remove rubber cushion from bottom of fuel pump. Using small screwdriver, remove retaining clip that holds fuel filter on bottom of fuel pump. Remove fuel filter from fuel pump. To reassemble, reverse disassembly procedure using NEW retaining clip on fuel filter.
- Using 2 small screwdrivers, pry off No. 2 fuel suction support. See Figure. Ensure not to damage suction supports. Remove suction support rubber cushion. Disconnect fuel return jet tube from clamp of No. 2 suction support. Pull out fuel pressure regulator from in tank fuel filter and remove fuel pressure regulator and fuel return jet tube assembly. Remove "O" ring from fuel pressure regulator.
- Remove clip and remove fuel pump screen. Using 2 small screwdrivers, pry off No. 1 fuel suction support. Ensure not to damage suction support. Remove No. 2 fuel filter cushion. Disconnect fuel pump connector.
- Using a pulling motion, remove fuel filter and fuel pump assembly. See Figure. Remove No. 1 fuel filter cushion. Remove "O" ring from fuel port of fuel suction plate. Using a pulling motion, remove fuel pump from fuel filter.
- To reassemble, reverse disassembly procedure. Apply a light coat of gasoline to NEW "O" rings. Install NEW fuel pump assembly gasket and fuel pump screen retaining clip.
Disconnect electrical connector from fuel pump. Remove screw, and disconnect ground strap from fuel pump clamp. Remove fuel pump from fuel pump bracket. Remove rubber cushion from fuel pump. Disconnect fuel hose from fuel pump and remove fuel pump. Remove screw and fuel pump clamp. Remove clip and fuel pump screen. To reassemble, reverse disassembly procedure. Install NEW fuel pump screen retaining clip. Install NEW fuel pump set plate gasket.