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Charging Systems: Charging: Generator: Replacement

  1. REPLACE FRONT BEARING. 
    1. Remove the 4 screws, bearing retainer and bearing.
    2. Using SST (SST 09950-60010/09951-00260, 09952-06010) and a press, press out the bearing.
      Fig 1: Removing Front Bearing
      G03149881Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using SST (SST 09950-60010/09951-00520) and a press, press in a new bearing.
    4. Install the bearing retainer with the 4 screws.
      1. Torque:  3.0 N.m (31 kgf.cm 27 in.lbf)
      Fig 2: Installing NEW Front Bearing
      G03149882Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REPLACE REAR BEARING. 
    1. Using SST (SST 09820-00021), remove the bearing cover (outside) and bearing.
      NOTE: Be careful not to damage the fan.
      Fig 3: Removing Outside Bearing Cover & Bearing
      G03149883Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the bearing cover (inside).
    3. Place the bearing cover (inside) on the rotor.
    4. Using SST (SST 09820-00030) and a press, press in a new bearing.
    5. Using SST (SST 09285-76010), push in the bearing cover (outside).
    6. Fig 4: Installing Inside Bearing Cover & NEW Rear Bearing
      G03149884Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Fig 5: Pushing In Outside Bearing Cover
      G03149885Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002