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Combination Meter: Inspection

  1. Connector disconnected: INSPECT COMBINATION METER CIRCUIT 

    Disconnect connector "A" and "B" from the combination meter and inspect the connectors on the wire harness side as shown in TESTER CONNECTION SPECIFIED CONDITION  .

    Fig 1: Disconnecting Connector "A" And "B"
    G03632593Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    TESTER CONNECTION SPECIFIED CONDITION

    Tester connection Condition Specified condition
    A1 - Ground Ignition switch ON Battery positive voltage
    A3 - A4 Constant Continuity
    A7 - Ground Light control switch HEAD and headlight dimmer switch HI Continuity
    A8 - Ground
    B22 - Ground    		 Constant Continuity
    A10 - Ground Window washer level warning switch Float down Continuity
    B1 - Ground Ignition switch ON Battery positive voltage
    B4 - B6 Constant Approx. 10 kΩ
    B5 - B6 Turn light control rheostat to bright position Approx. 0 kΩ
    B5 - B6 Turn light control rheostat to dark position Approx. 10 kΩ
    B13 - Ground Constant Battery positive voltage
    B14 - Ground Constant Battery positive voltage
    B15 - Ground Light control switch in HEAD Battery positive voltage

    If circuit is not as specified, wiring diagram and inspect the circuits connected to other parts.

  2. Warning Light Circuit Plate: INSPECT COMBINATION METER CIRCUIT PLATE 
    1. Remove meter cover.
    2. Disconnect connectors "C", "D", "E", "F" and "G" from the meter circuit plate and inspect the connectors on the wire harness side as shown in TESTER CONNECTION SPECIFIED CONDITION  .
      Fig 2: Disconnecting Connectors "C", "D", "E", "F" And "G"
      G03632594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TESTER CONNECTION SPECIFIED CONDITION

      Tester connection Check indicator light Specified condition
      D10 (+) - D12 (-) Fuel level warning light Continuity
      D6 (+) - D8 (-) Headlight indicator light (USA)
      Taillight indicator light (CANADA)      		 Continuity
      D2 (+) - D4 (-) Hi-beam indicator light Continuity
      C3 (+) - C7 (-) Engine oil level warning light Continuity
      C3 (+) - C5 (-) Malfunction indicator light Continuity
      E19 (-) - E20 (+) Slip warning light Continuity
      E18 (-) - E20 (+) TRAC OFF indicator light Continuity
      E17 (-) - E20 (+) Window washer level warning light Continuity
      E16 (-) - E20 (+) ABS warning light Continuity
      E15 (-) - E20 (+) VSC OFF indicator light Continuity
      E14 (-) - E20 (+) Brake warning light Continuity
      E13 (-) - E20 (+) ECT SNOW indicator light Continuity
      E12 (-) - E20 (+) Low oil pressure warning light Continuity
      E11 (-) - E20 (+) ECT PWR indicator light Continuity
      E10 (-) - E20 (+) Discharge warning light Continuity
      E9 (-) - E20 (+) CRUISE MAIN indicator light Continuity
      E8 (-) - E20 (+) Seat belt warning light Continuity
      E7 (-) - E20 (+) Rear Lights warning light Continuity
      E6 (-) - E20 (+) Headlight leveling indicator Continuity
      E4 (+) - E5 (-) SRS warning light Continuity
      E3 (-) - E4 (+) Open door warning light Continuity
      F4 (-) - F12 (+) A/T shift indicator light (L) Continuity
      F11 (-) - F12 (+) A/T shift indicator light (2) Continuity
      F10 (-) - F12 (+) A/T shift indicator light (3) Continuity
      F8 (-) - F12 (P) A/T shift indicator light (P) Continuity
      F5 (-) - F12 (+) A/T shift indicator light (R) Continuity
      F2 (-) - F12 (+) A/T shift indicator light (N) Continuity
      F1 (-) - F12 (+) A/T shift indicator light (D) Continuity
      G1 (+) - G5 (-) Left turn signal indicator light Continuity
      G6 (+) - G5 (-) Right turn signal indicator light Continuity

      If circuit is not as specified, replace the bulb or circuit plate.

  3. From Combination Meter ECU To Gauges: INSPECT COMBINATION METER CIRCUIT PLATE 
    Fig 3: Identifying Connector "O", "P", "Q" And "R"
    G03632595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    RESISTANCE SPECIFICATION CHART

    Terminal Resistance (Ω)
    O1 - O3 (Engine coolant temperature receiver gauge) Approx. 164.2
    O2 - O4 (Engine coolant temperature receiver gauge) Approx. 151.8
    P1 - P4 (Tachometer) Approx. 164.2
    P2 - P3 (Tachometer) Approx. 151.8
    Q1 - Q4 (Speedometer) Approx. 164.2
    Q2 - Q3 (Speedometer) Approx. 151.8
    R1 - R4 (Fuel receiver gauge) Approx. 164.2
    R2 - R3 (Fuel receiver gauge) Approx. 151.8

    If circuit is not as specified, inspect the gauge or meter.

    Then recheck system.

    If circuit is not as specified, replace the circuit plate.

  4. From Combination Meter ECU To Telltale Light Assembly: INSPECT COMBINATION METER CIRCUIT PLATE 

    Disconnect connector "G" and "U" from the meter circuit plate and inspect the connectors on the wire harness side as follows.

    Fig 4: Disconnecting Connector "G" And "U"
    G03632596Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    TESTER CONNECTION SPECIFIED CONDITION

    Tester connection Specified condition
    G1 - U9 Continuity
    G3 - U1 Continuity
    G5 - U10 Continuity
    G6 - U4 Continuity
    G7 - U3 Continuity
    G8 - U8 Continuity

    If circuit is not as specified, replace the circuit plate.

  5. INSPECT TELLTALE LIGHT ASSEMBLY CONTINUITY 
    CONTINUITY SPECIFICATION CHART

    Switch position Tester connection Condition
    ODO/TRIP switch Free 3-10 No continuity
    ODO/TRIP switch Pushed in 3-10 Continuity
    RESET switch Free 8-10 No continuity
    RESET switch Pushed in 8-10 Continuity
    Turn signal switch RIGHT 4-10 Continuity
    Turn signal switch LEFT 9-10 Continuity

    If continuity is not as specified, replace the telltale light assembly.

    Fig 5: Replacing Telltale Light Assembly
    G03632597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSPECT SPEEDOMETER ON-VEHICLE 

    Using a speedometer tester, inspect the speedometer for allowable indication error and check the operation of the odometer.

    HINT:

    Tire wear and tire over or under inflation will increase the indication error.

    USA (MPH) SPECIFICATION

    USA (mph) CANADA (km/h)
    Standard indication Allowable range Standard indication Allowable range
    20 18-24 20 17-24
    40 38-44 40 38-46
    60 56-66 60 57.5-67
    80 78-88 80 77-88
    100 98-110 100 96-109
    120 118-132 120 115-130
        140 134-151.5
        160 153-173

    If error is excessive, replace the speedometer.

  7. INSPECT SPEEDOMETER RESISTANCE 

    Measure the resistance between terminals with fixing pointer to the stopper.

    RESISTANCE SPECIFICATION CHART

    Tester connection Resistance (Ω)
    A-B 140-185
    C-D 130-175

    If resistance value is not as the specified, replace the meter.

    Fig 6: Inspecting Speedometer Resistance
    G03632598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSPECT TACHOMETER/ON-VEHICLE 
    1. Connect a tune-up test tachometer, and start the engine.
      NOTE:
      • Reversing the connection of the tachometer will damage the transistors and diodes inside.
      • When removing or installing the tachometer, be careful not to drop or subject it to heavy shocks.
    2. Compare the tester and tachometer indications.

    DC 13.5 V 25 °C at (77°F) 

    RANGE SPECIFICATION

    Standard indication Allowable range
    700 630-770
    1,000 900-1,100
    2,000 1,850-2,150
    3,000 2,800-3,200
    4,000 3,800-4,200
    5,000 4,800-5,200
    6,000 5,750-6,250
    7,000 6,700-7,300
  9. INSPECT TACHOMETER RESISTANCE 

    Measure the resistance between terminals with fixing pointer to the stopper.

    RESISTANCE SPECIFICATION CHART

    Tester connection Resistance (Ω)
    A-B 140-185
    C-D 130-175

    If resistance value is not as specified, replace the meter.

    Fig 7: Inspecting Tachometer Resistance
    G03632599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSPECT FUEL RECEIVER GAUGE OPERATION (See  FUEL GAUGE CIRCUIT 
    1. Disconnect the connector from the main sender gauge.
    2. Turn the ignition switch ON, check that the receiver gauge needle indicates EMPTY.
      Fig 8: Disconnecting Connector From Main Sender Gauge
      G03632600Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the main sender gauge.
    4. Disconnect the connector from the sub sender gauge.
      Fig 9: Disconnecting Connector From Sub Sender Gauge
      G03632601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Turn the ignition switch ON, check that the receiver gauge needle indicates EMPTY.

    HINT:

    Because of the silicon oil in the gauge, it will take a short time for needle to stabilize.

    If operation is not as specified, inspect the receiver gauge resistance.

  11. INSPECT FUEL RECEIVER GAUGE RESISTANCE 

    Measure the resistance between terminals with fixing pointer to the stopper.

    RESISTANCE SPECIFICATION CHART

    Tester connection Resistance (Ω)
    A-B 140-185
    C-D 130-175

    If resistance value is not as specified, replace the receiver gauge.

    Fig 10: Measuring Resistance Between Terminals
    G03632602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSPECT FUEL MAIN SENDER GAUGE RESISTANCE 

    Measure the resistance between terminals 1 and 2 for each float position.

    RESISTANCE SPECIFICATION CHART

    Float position mm (in.) Resistance (Ω)
    F: Approx. 34.6 (1.36) +/- 3 (0.12) Approx. 2.0 +/- 1.0
    1/2: Approx. 52.4 (2.06) +/- 3 (0.12) Approx. 26.1 +/- 3.0
    E: Approx. 134.9 (5.31) +/- 3 (0.12) Approx. 48.7 +/- 1.0

    If resistance value is not as specified, replace the main sender gauge.

    Fig 11: Measuring Resistance Between Terminals 1 And 2
    G03632603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSPECT FUEL SUB SENDER GAUGE RESISTANCE 

    Measure the resistance between terminals 1 and 2 for each float position.

    RESISTANCE SPECIFICATION CHART

    Float position mm (in.) Resistance (Ω)
    F:Approx. 9.5(0.37) +/- 3(0.12) Approx. 2.0 +/- 1.0
    1/2: Approx. 110.5 (4.35) +/- 3 (0.12) Approx. 33.0 +/- 3.0
    E: Approx. 206.5 (8.13) +/- 3 (0.12) Approx. 61.3 +/- 1.0

    If resistance value is not as specified, replace the sub sender gauge.

  14. INSPECT ENGINE COOLANT TEMPERATURE RECEIVER GAUGE OPERATION (See  ENGINE COOLANT TEMPERATURE GAUGE CIRCUIT  ) 
    Fig 12: Measuring Resistance Between Terminals 1 And 2
    G03632604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSPECT ENGINE COOLANT TEMPERATURE RECEIVER GAUGE RESISTANCE 

    Measure the resistance between terminals with fixing pointer to the stopper.

    RESISTANCE SPECIFICATION CHART

    Tester connection Resistance (Ω)
    A-B 140-185
    C-D 130-175

    If resistance value is not as specified, replace the receiver gauge.

    HINT:

    This circuit includes the diode.

    If resistance value is not as specified, replace the receiver gauge

    Fig 13: Measuring Resistance Between Terminals
    G03632605Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSPECT LOW OIL PRESSURE WARNING LIGHT 
    1. Disconnect the connector from the warning switch and ground terminal on the wire harness side connector.
    2. Turn the ignition switch ON and check that the warning light lights up.

    If the warning light does not light up, test the bulb.

    Fig 14: Inspecting Low Oil Pressure Warning Light
    G03632606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSPECT LOW OIL PRESSURE SWITCH CONTINUITY 
    1. Disconnect the connector from the switch.
    2. Check that continuity exists between terminal and ground with the engine stopped.
    3. Check that no continuity exists between terminal and ground with the engine running.

    HINT:

    Oil pressure should be over 24.5 kPa (0.25 kgf/cm2 , 3.55 psi).

    If operation is not as specified, replace the switch.

    Fig 15: Inspecting Low Oil Pressure Switch Continuity
    G03632607Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. INSPECT BRAKE WARNING LIGHT 
    1. Disconnect the connector from the brake fluid warning switch.
    2. Release the parking brake pedal.
    3. Connect the terminals on the wire harness side of the level warning switch connector.
    4. Start the engine, check that the warning light lights up.

    If the warning light does not light up, test the bulb or wire harness.

    Fig 16: Inspecting Brake Warning Light
    G03632608Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSPECT BRAKE FLUID LEVEL WARNING SWITCH CONTINUITY 
    1. Remove the reservoir tank cap and strainer.
    2. Disconnect the connector.
    3. Check that no continuity exists between the terminals with the switch OFF (float up).
    4. Use siphon, etc. to take fluid out of the reservoir tank.
    5. Check that continuity exists between the terminals with the switch ON (float down)
    6. Pour the fluid back in the reservoir tank.

    If operation is not as specified, replace the switch.

  20. INSPECT BRAKE FLUID LEVEL WARNING SWITCH CIRCUIT (See  BRAKE FLUID LEVEL WARNING SWITCH CIRCUIT  ) 
    Fig 17: Checking Continuity Exists Between Terminals (Switch ON And OFF)
    G03632609Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. INSPECT PARKING BRAKE SWITCH CONTINUITY 
    1. Check that continuity exists between the terminal and switch body with the switch ON (switch pin released).
    2. Check that no continuity exists between the terminal and switch body with the switch OFF (switch pin pushed in).

    If operation is not as specified, replace the switch or inspect ground point.

    Fig 18: Checking Continuity Exists Between Terminal And Switch Body
    G03632610Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. INSPECT PARKING BRAKE SWITCH CIRCUIT (See  PARKING BRAKE SWITCH CIRCUIT  ) 
  23. INSPECT REAR LIGHTS WARNING LIGHT (See  LAMP FAILURE SENSOR CIRCUIT  ) 
    1. Disconnect the connector from the light failure sensor and ground terminal 3 on the wire harness side connector.
    2. Start the engine, check that the warning light lights up.

    If the warning light does not light up, inspect the bulb or wire harness.

    Fig 19: Inspecting Rear Lights Warning Light
    G03632611Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. INSPECT LIGHT FAILURE SENSOR CIRCUIT 

    Disconnect connector from the light failure sensor and inspect the connectors on the wire harness side as follows.

    Fig 20: Inspecting Light Failure Sensor Circuit
    G03632612Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    TESTER CONNECTION SPECIFIED CONDITION

    Tester connection Condition Specified condition
    1 - Ground Constant Continuity (1)
    2 - Ground Constant Continuity (1)
    6 - Ground Constant Continuity (1)
    7 - Ground Constant Continuity (1)
    11 - Ground Constant Continuity
    12 - Ground Constant Continuity (1)
    5 - Ground Light control switch OFF No voltage
    5 - Ground Light control switch in TAIL or HEAD Battery positive voltage
    8 - Ground Ignition switch in LOCK or ACC No voltage
    8 - Ground Ignition switch ON Battery positive voltage
    9,10 - Ground Stop light switch OFF No voltage
    9,10 - Ground Stop light switch ON Battery positive voltage
    (1) There is resistance because this circuit is grounded through the bulb.

    If circuit is as specified, replace the relay.

    If circuit is not as specified, wiring diagram and inspect the circuits connected to other parts.

  25. INSPECT ENGINE OIL LEVEL WARNING LIGHT 
    1. Disconnect the connector from the switch.
    2. Run the engine.
    3. Turn the ignition switch ON, check that the warning light lights up approximately 40 seconds later.

    If the warning light does not light up, inspect bulb or wire harness.

    Fig 21: Inspecting Engine Oil Level Warning Light
    G03632613Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. INSPECT ENGINE OIL LEVEL WARNING SENSOR 
    1. Check that continuity exists between terminals with the switch to below 40 °C (104 °F). (Warning switch ON)
    2. Heat the switch to above 60 °C (140 ° F) in an oil bath.
      Fig 22: Checking Continuity Exists Between Terminals
      G03632614Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Check that there is continuity between terminals with the switch ON (float up).
    4. Check that there is no continuity between terminals with the switch OFF (float down).

      If operation is not as specified, replace the switch.

      Fig 23: Checking Continuity Between Terminals With Switch ON And OFF
      G03632615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. INSPECT ENGINE OIL LEVEL WARNING SENSOR CIRCUIT 

    Disconnect the switch connector and inspect the connector on wire harness side, as shown in Fig 24.

    Fig 24: Inspecting Engine Oil Level Warning Sensor Circuit
    G03632616Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    TESTER CONNECTION SPECIFIED CONDITION

    Tester connection Condition Specified condition
    2-Ground Constant Continuity

    If continuity is not as specified, inspect the wire harness or ground point.

  28. INSPECT OPEN DOOR WARNING LIGHT 

    Disconnect the connector from the door courtesy switch and ground terminal 1 on the wire harness side, and check that the warning light lights up.

    If the warning light does not light up, inspect the bulb or wire harness.

    Fig 25: Inspecting Open Door Warning Light
    G03632617Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. INSPECT DOOR COURTESY SWITCH CONTINUITY AND CIRCUIT (See  INSPECTION  ) 
  30. INSPECT LIGHT CONTROL RHEOSTAT OPERATION 

    Gradually, turn the rheostat knob from the bright side to dark side and check that the resistance decreases from 10 kΩ to 0 Ω between terminal 4 and 5. (Rheostat knob turned to clockwise)

    If operation is not as specified, replace the rheostat light control.

    Fig 26: Inspecting Light Control Rheostat Operation
    G03632618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. INSPECT WINDOW WASHER LEVEL WARNING LIGHT 
    1. Disconnect the connector from the warning switch and ground terminal on the wire harness side connector.
    2. Engine running and check that the warning light lights up.

      If the warning light does not light up, inspect the bulb or wire harness.

      Fig 27: Disconnecting Connector From Warning Switch And Ground Terminal
      G03632619Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. INSPECT WINDOW WASHER LEVEL WARNING SWITCH CONTINUITY 
    1. Check that no continuity exists between the terminals with the switch OFF (float up).
    2. Check that continuity exists between the terminals with the switch ON (float down).

      If operation is not as specified, replace the switch or inspect ground point.

      Fig 28: Inspecting Window Washer Level Warning Switch Continuity
      G03632620Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. INSPECT SEAT BELT WARNING LIGHT 
    1. Disconnect the connector from the retractor switch and ground terminal on the wire harness side connector.
    2. Turn the ignition switch ON and check that the warning light lights up.

      If the warning light does not light up, inspect the bulb or wire harness.

      Fig 29: Inspecting Seat Belt Warning Light
      G03632621Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. INSPECT SEAT BELT BUCKLE SWITCH CONTINUITY 
    1. Check that continuity exists between the terminals 1 and 4 on the switch side connector with the switch ON (belt fastened).
    2. Check that continuity exists between the terminals 2 and 4 on the switch side connector with the switch OFF (belt unfastened).

      If operation is not as specified, replace the switch.

      Fig 30: Inspecting Seat Belt Buckle Switch Continuity
      G03632622Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. INSPECT SEAT BELT BUCKLE SWITCH CIRCUIT 

    Disconnect the switch connector and inspect the connector on wire harness side, as shown in Fig 31.

    Fig 31: Inspecting Seat Belt Buckle Switch Circuit
    G03632623Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    TESTER CONNECTION SPECIFIED CONDITION

    Tester connection Condition Specified condition
    4 - Ground Constant Continuity

    If continuity is not as specified, inspect the circuits connected to other parts.

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