Oil Pump: Installation

1. Place 2 new O-rings in position on the cylinder block.
   Fig 1: Placing O-Rings In Position

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the oil pump and cylinder block.
   • Using a razor blade gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing groove.
   • Thoroughly clean all components to remove all the debris.
   • Using a non-residue solvent, clean both sealing surfaces.
   NOTE: Do not use a solvent which will affect the painted surfaces.
3. Apply seal packing to the oil pump as shown in Fig 2 .
   1. Seal packing: Part No. 08826-00080 or equivalent 
   • Install a nozzle that has been cut to a 2-3 mm (0.08 - 0.12 in.) opening.

     HINT:

     Avoid applying an excessive amount to the surface. Be particularly careful near oil passages.

   • Parts must be assembled within 5 minutes of application. Otherwise the material must be removed and reapplied.
   • Immediately remove nozzle from the tube and reinstall cap.
   Fig 2: Applying Seal Packing To Oil Pump

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the oil pump with the 9 bolts.
   1. Torque: 21 N.m (210 kgf.cm, 15 ft.lbf) 
   Fig 3: Installing Oil Pump Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Place a new O-ring in the position on the cylinder block.
   Fig 4: Placing O-Ring In Position

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the No. 1 oil pan and cylinder block.
   • Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing groove.
   • Thoroughly clean all components to remove all the debris.
   • Using a non-residue solvent, clean both sealing surfaces.
   NOTE: Do not use a solvent which will affect the painted surfaces.
3. Apply seal packing to the No. 1 oil pan as shown in Fig 5 .
   1. Seal packing: Par No. 08826-00080 or equivalent 
   • Install a nozzle that has been cut to a 4 - 5 mm (0.16 - 0.20 in.) opening.

     HINT:

     Avoid applying an excessive amount to the surface.

   • Parts must be assembled within 5 minutes of application. Otherwise the material must be removed and reapplied.
   • Immediately remove nozzle from the tube and reinstall cap.
   Fig 5: Applying Seal Packing To No. 1 Oil Pan

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the No. 1 oil pan with the 22 bolts.

   Torque: 

   1. 21 N.m (210 kgf.cm, 15 ft.lbf) for 12 mm head 
   2. 40 N.m (400 kgf.cm, 30 ft.lbf) for 14 mm head 

1. Torque: 9.0 N.m (90 kgf.cm, 80 in..lbf) 

Install a new gasket and the oil strainer with the bolt and 2 nuts.

1. Torque: 9.0 N.m (90 kgf.cm, 80 in..lbf) 

1. Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surfaces of the No. 1 and No. 2 oil pans.
   • Using a razor blade and gasket scraper, remove all the old packing (FIPG) material from the gasket surfaces and sealing groove.
   • Thoroughly clean all components to remove all the debris.
   • Using a non-residue solvent, clean both sealing surfaces.
   NOTE: Do not use a solvent which will affect the painted surfaces.
2. Apply seal packing to the No. 2 oil pan as shown in Fig 6 .
   1. Seal packing: Part No. 08826-00080 or equivalent 

   Install a nozzle that has been cut to a 4 - 5 mm (0.16 - 0.20 in.) opening.

   HINT:

   Avoid applying an excessive amount to the surface.

   • Parts must be assembled within 5 minutes of application. Otherwise the material must be removed and reapplied.
   • Immediately remove nozzle from the tube and reinstall cap.
   Fig 6: Applying Seal Packing To No. 2 Oil Pan

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the No. 2 oil pan with the 16 bolts and 2 nuts.
   1. Torque: 9.0 N.m (90 kgf.cm, 80 in..lbf) 

1. Install a new gasket to the level sensor.
   Fig 7: Installing Gasket To Oil Level Sensor

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the level sensor with the 4 bolts.
   1. Torque: 5.4 N.m (55 kgf.cm, 48 in..lbf) 
3. Connect the level sensor connector.

1. Install a new O-ring on the dipstick guide.
   Fig 8: Installing O-Ring On Dipstick Guide

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Apply soapy water on the O-ring.
3. Push in the dipstick guide into the guide hole of the No. 1 oil pan.
4. Install the dipstick guide with the bolt.
5. Install the dipstick.
6. Connect the engine wire clamp to the dipstick guide.

1. Torque: 9.0 N.m (90 kgf.cm, 80 in..lbf)