Tilt Steering Column: Disassembly

Remove the screw, transponder key coil and key cylinder lamp assembly.

1. Using a centering punch, mark the center of the 2 tapered-head bolts.
2. Using a 3 - 4 mm (0.12 - 0.16 in.) drill, drill into the 2 bolts.
3. Using a screw extractor, remove the 2 bolts, column upper bracket and column upper clamp.
Fig 1: Removing Column Upper Bracket And Column Upper Clamp Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the bolt and column tube support with the lower column tube attachment.
2. Remove the lower column tube attachment from the column tube support.

1. Using pliers, remove the 2 energy absorbing clips.
2. Remove the 2 energy absorbing plates and 2 energy absorbing plate guides.

Remove the 2 bolts and column protector.

Fig 2: Removing Energy Absorbing Plates

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using SST, remove the 2 tension springs.

SST 09703-30010

Fig 3: Removing Tension Springs

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using pliers, remove the tension spring.
2. Remove the 2 bolts and turn signal bracket.

1. Remove the tension spring.
2. Remove the spring nut, tilt lever assembly and tilt lever link.
3. Remove the 2 bushings from the upper column tube sub-assembly.

1. Using a hexagon wrench (6 mm), remove the 2 tilt steering shafts.
2. Remove the pawl retainer and main shaft assembly with the upper column tube sub-assembly.
   Fig 4: Removing Pawl Retainer And Main Shaft Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a pin punch (5 mm) and a hammer, remove the No. 2 tilt steering shaft and pawl assembly.

Fig 5: Removing No. 2 Tilt Steering Shaft And Pawl Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Bent the joint of the main shaft at right angles, leaving the cross ball in the No. 2 main shaft sub-assembly, separate the main shaft into the No. 1 main shaft with upper column tube sub-assembly and No. 2 main shaft sub-assembly.
   Fig 6: Bending Joint Of Main Shaft At Right Angles

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Secure the No. 1 main shaft with upper column tube sub-assembly and SST in a vise.

   SST 09316-60011 (09316-00051)

   Fig 7: Securing No. 1 Main Shaft With Upper Column Tube Sub-Assembly And SST In Vise

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST, compress the spring of the upper column tube sub-assembly.

   SST 09950-40011 (09951-04010, 09952-04010, 09953-04020, 09954-04010, 09955-04061, 09958-04011)

   NOTE: Do not overtighten the SST.
4. Using snap ring expander, remove the snap ring and No. 1 main shaft.

Using a screwdriver, tap out the main shaft bushing.

Fig 9: Tapping Out Main Shaft Bushing

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002