Oil Pump: Removal

HINT:

When repairing the oil pump, the oil pan and strainer should be removed and cleaned.

1. REMOVE ENGINE WITH TRANSMISSION (See  REMOVAL  ) 
2. SEPARATE ENGINE AND TRANSMISSION (See  REMOVAL  ) 
3. INSTALL ENGINE TO ENGINE STAND FOR REMOVAL 
4. REMOVE CRANKSHAFT POSITION SENSOR 
5. REMOVE TIMING BELT, IDLER PULLEY AND CRANKSHAFT TIMING PULLEY (See  REMOVAL  ) 
6. REMOVE OIL DIPSTICK AND GUIDE 
   1. Disconnect the engine wire clamp from the dipstick guide.
   2. Remove the bolt.
   3. Pull out the dipstick guide together with the dipstick.
   4. Remove the O-ring from the dipstick guide.
   Fig 1: Removing O-Ring From Dipstick Guide

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. REMOVE OIL LEVEL SENSOR 
   1. Disconnect the level sensor connector.
   2. Remove the 4 bolts and level sensor.
   3. Remove the gasket from the level sensor.
   NOTE: Be careful not to drop the oil level sensor when removing it.
   Fig 2: Removing Oil Level Sensor

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. REMOVE NO. 2 OIL PAN 
   1. Remove the 16 bolts and 2 nuts.
   2. Insert the blade of SST between the No. 1 and No. 2 oil pan, break the seal of the applied sealer and remove the No. 2 oil pan.
      1. SST 09032-00100
      Fig 3: Inserting Blade Of SST Between No. 1 And No. 2 Oil Pan

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE: Be careful not to damage the No. 2 oil pan contact surface of the No. 1 oil pan. Be careful not to damage the oil pan flange.
9. REMOVE OIL STRAINER 

   Remove the bolt, 2 nuts, oil strainer and gasket.

10. REMOVE OIL PAN BAFFLE PLATE 

    Remove the 6 bolts and baffle plate.

    Fig 4: Removing Oil Pan Baffle Plate

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. REMOVE NO. 1 OIL PAN 
    1. Remove the 22 bolts.
    2. Remove the No. 1 oil pan by prying the portions between the cylinder block and No. 1 oil pan with a screwdriver.
       Fig 5: Removing No. 1 Oil Pan Prying With Screwdriver

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       NOTE: Be careful not to damage the contact surfaces of the cylinder block and No. 1 oil pan.
    3. Remove the O-ring from the cylinder block.
12. REMOVE OIL PUMP 
    1. Remove the 9 bolts.
    2. Using a hammer and a brass bar, remove the oil pump by carefully tapping the oil pump body.
       Fig 6: Removing Oil Pump Using Hammer And Brass Bar

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 2 O-rings from the cylinder block.