Power Steering Gear: Installation

INSTALL GROMMET, BRACKET AND PS GEAR ASSEMBLY
Install the grommet, bracket and PS gear assembly with the 4 bolts.

Torque: 74 N.m (750 kgf.cm, 54 ft.lbf)
CONNECT RETURN TUBE
Using SST, connect the return tube.

SST 09023-38400

Torque: 40 N.m (410 kgf.cm, 30 ft.lbf)

HINT:
- Use a torque wrench with a fulcrum length of 345 mm (13.58 in).
- This torque value is effective in case that SST is parallel to a torque wrench.
Fig 1: Connecting Return Tube
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT PRESSURE FEED TUBE
Install a new gasket, then connect the pressure feed tube with the union bolt.

Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)

Fig 2: Connecting Pressure Feed Tube With Union Bolt
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT SUSPENSION MEMBER BRACE
Install the front suspension member brace with the 8 bolts.

Torque:

Bolt A: 119 N.m (1,210 kgf.cm, 88 ft.lbf)

Bolt B: 58 N.m (590 kgf.cm, 43 ft.lbf)
CONNECT SLIDING YOKE (See INSTALLATION )
INSTALL NO. 2 ENGINE UNDER COVER
CONNECT RH AND LH TIE ROD ENDS (See INSPECTION )
INSTALL RH AND LH FRONT BRAKE CALIPERS (See FRONT BRAKE CALIPER )
PLACE FRONT WHEELS FACING STRAIGHT AHEAD
HINT:

Do it with the front of the vehicle jacked up.
CENTER SPIRAL CABLE (See INSTALLATION )
INSTALL STEERING WHEEL
1. Align the matchmarks on the steering wheel and steering column main shaft.
2. Temporarily tighten the steering wheel set nut.
3. Connect the connector.
Fig 3: Installing Front Suspension Member Brace Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
BLEED POWER STEERING SYSTEM (See POWER STEERING FLUID )
CHECK STEERING WHEEL CENTER POINT
TORQUE STEERING WHEEL SET NUT Torque: 50 N.m (510 kgf.cm, 37 ft.lbf)
INSTALL STEERING WHEEL PAD (See INSTALLATION )
CHECK FRONT WHEEL ALIGNMENT (See POWER STEERING GEAR )