Rear Extension Housing: Reassembly

HINT:

Coat all of the sliding and rotating surfaces with gear oil before reassembly.

INSTALL BALL BEARING
1. Using SST and a press, install the ball bearing.
  SST 09316-60011 (09316-00011,09316-00031)
  
  Fig 1: Installing Ball Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Select a snap ring that will allow the minimum axial play.
  
  Fig 2: Snap Ring Specification Table
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a screwdriver, install a new snap ring.
  
  Fig 3: Installing Snap Ring Using Screwdriver
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DUST DEFLECTOR
1. Using SST and a hammer, install a new rear extension housing dust deflector.
  SST 09316-60011 (09316-00011,09316-00041)
  
  Fig 4: Installing Rear Extension Housing Dust Deflector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a press, install a new rear output shaft dust deflector.
  SST 09316-20011, 09316-60011 (09316-00011)
  
  Fig 5: Installing Rear Output Shaft Dust Deflector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OIL SEAL
1. Apply MP grease to the lip of a new oil seal.
2. Using SST and a hammer, drive in the oil seal.
  SST 09316-60011 (09316-00011,09316-00031)
  
  Fig 6: Installing Oil Seal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR OUTPUT SHAFT
1. Using SST and a press, install the rear output shaft.
  SST 09316-20011, 09316-60011 (09316-00011,
  
  09316-00031)
2. Install the 2 seal rings to the rear output shaft.
  
  Fig 7: Installing Rear Output Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Select a snap ring that will allow the minimum axial play.
  
  Fig 8: Snap Ring Specification Table
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Using a snap ring expander, install a new snap ring.
  
  Fig 9: Installing Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SPEED SENSOR DRIVE GEAR
1. Install the speed sensor drive gear.
2. Using a snap ring expander, install the snap ring.
INSTALL OIL PUMP PLATE
1. Install the oil pump plate.
2. Install and torque the 3 bolts.
Torque: 4.9 N.m (50 kgf.cm, 43 in.lbf)

Fig 10: Installing Oil Pump Plate
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL VALVE SEAT, BALL, SPRING AND SCREW PLUG
1. Apply gear oil to the ball.
2. Install the valve seat, ball and spring.
3. Apply liquid sealer to the screw plug threads.
  Sealant:
  
  Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
4. Using a hexagon wrench, install and torque the screw plug.
  Torque: 29 N.m (300 kgf.cm, 22 ft.lbf)
  
  Fig 11: Installing Valve Seat, Ball, Spring And Screw Plug
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DRIVEN ROTOR
1. Apply gear oil to the driven rotor.
2. Install the driven rotor.
Fig 12: Installing Driven Rotor
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DRIVE ROTOR
1. Apply gear oil to the drive rotor.
2. Install the drive rotor.
  HINT:
  
  Align the alignment marks.
INSTALL OIL PUMP COVER
1. Install the oil pump cover.
2. Using a torx socket wrench (T30), install and torque the 3 screws.
Torque: 4.9 N.m (50 kgf.cm, 43 in.lbf)

NOTE: Align the oil hole of the rear extension housing and oil groove end of the oil pump cover.