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Service Data

Engine Mechanical Service Data

Battery specific gravity at 20°C (68°F) 1.25 to 1.29
New V-ribbed belt deflection Pressing force: 98 N (10 kgf, 22 lbf)  
  For fan and generator 9.1 to 10.5 mm (0.358 to 0.413 in.)
  For vane pump 8 to 10 mm (0.315 to 0.394 in.)
Used V-ribbed belt deflection Pressing force: 98 N (10 kgf, 22 lbf)  
  For fan and generator 11 to 13.5 mm (0.433 to 0.531 in.)
  For vane pump 11 to 14 mm (0.433 to 0.551 in.)
New V-ribbed belt tension    
  For fan and generator 637 to 735 N (65 to 75 kgf, 143 to 165 lbf)
  For vane pump 588 to 686 N (60 to 70 kgf, 132 to 154 lbf)
Used V-ribbed belt tension    
  For fan and generator 392 to 588 N (40 to 60 kgf, 88 to 132 lbf)
  For vane pump 245 to 392 N (25 to 40 kgf, 55 to 88 lbf)
Ignition timing Terminals TC and CG of DLC3 connected 8 to 12° BTDC
  Terminals TC and CG of DLC3 disconnected 7 to 24° BTDC
Idle speed   630 to 730 rpm
Compression Compression pressure 1.5 MPa (15.3 kgf/cm2 , 218 psi) or more
  Minimum pressure 1.0 MPa (10.2 kgf/cm2 , 145 psi)
  Difference between each cylinder 100 kPa (1.0 kgf/cm2 , 15 psi) or less
Valve clearance at cold Intake 0.15 to 0.25 mm (0.0059 to 0.0098 in.)
  Exhaust 0.25 to 0.35 mm (0.0098 to 0.0138 in.)
Camshaft circle runout Maximum 0.06 mm (0.0024 in.)
Camshaft cam lobe height Standard Intake 43.132 to 43.232 mm (1.6981 to 1.7020 in.)
  Exhaust 43.010 to 43.110 mm (1.6933 to 1.6972 in.)
  Minimum Intake 42.98 mm (1.6921 in.)
  Exhaust 42.86 mm (1.6874 in.)
Camshaft Journal diameter   26.959 to 26.975 mm (1.0614 to 1.0620 in.)
12 pointed head cylinder head set bolt diameter at tension portion    
  Standard 8.95 to 9.05 mm (0.3524 to 0.3563 in.)
  Minimum 8.75 mm (0.3445 in.)
Cylinder head warpage Maximum Cylinder block surface 0.05 mm (0.0020 in.)
  Intake manifold surface 0.10 mm (0.0039 in.)
  Exhaust manifold surface 0.10 mm (0.0039 in.)
Intake valve overall length Standard 95.45 mm (3.7579 in.)
  Minimum 94.95 mm (3.7382 in.)
Intake valve stem diameter Standard 5.470 to 5.485 mm (0.2154 to 0.2159 in.)
Intake valve margin thickness Standard 1.0 mm (0.039 in.)
  Minimum 0.5 mm (0.020 in.)
Exhaust valve overall length Standard 95.40 mm (3.7559 in.)
  Minimum 94.90 mm (3.7362 in.)
Exhaust valve stem diameter Standard 5.465 to 5.480 mm (0.2152 to 0.2157 in.)
Exhaust valve margin thickness Standard 1.0 mm (0.039 in.)
  Minimum 0.5 mm (0.020 in.)
Valve spring free length   45.50 mm (1.7913 in.)
Valve spring deviation Maximum 2.0 mm (0.079 in.)
Valve spring installed tension at 33.8 mm (1.331 in.)   186 to 206 N (19.0 to 21.0 kgf, 41.9 to 46.3 lbf)
Fig 1: Battery Specific Gravity At 20°C (68° F) 1.25 To 1.29
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