Back Window Glass: Installation

1. Using a knife, cut away any rough areas on the body.

   HINT:

   Leave as much of the adhesive on the body as possible.

2. Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner.

   HINT:

   Even if all the adhesive has been removed, clean the body.

   Fig 1: Cleaning & Shaping Contact Surface Of Body

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1. Remove the damaged stoppers.
2. Cut off the old adhesive around the stoppers installation area.
   NOTE: Be careful not to damage the body.
3. Clean the installation area.
4. Attach new stoppers to the glass with the ceramic notch on the glass aligned with the stoppers, as shown in Fig 2.
   Fig 2: Attaching New Stoppers To Glass

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1. Using a scraper, remove the adhesive sticking to the glass.
2. Clean the glass with cleaner.
   NOTE: Do not touch the glass after cleaning it.
   Fig 3: Cleaning Removed Glass

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Install new dams with double-stick tape as shown in Fig 4.

• A: 7.0 mm (0.276 in.) 
• B: 10.1 mm (0.398 in.) 

Fig 4: Installing New Dams With Double Stick Tape

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1. Place the glass in the correct position.
2. Check that all contacting parts of the glass rim are perfectly even and do not make contact with the spacers.
3. Place reference marks between the glass and body.
4. Remove the glass.
   Fig 5: Placing Glass In Correct Position

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Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 6: Cleaning Contact Surface Of Glass

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Using a brush, coat the contact surface of the body with Primer M.

1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.
2. Before the primer dries, wipe it off with a clean shop rag.
   NOTE:

   • Let the primer coating dry for 3 minutes or more.
   • Do not keep any of the opened Primer G for later use.
     Fig 8: Coating Contact Surface Of Glass With Primer "G"

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1. Cut off the tip of the cartridge nozzle.

   Part No. 08850-00801 or equivalent. 

   HINT:

   After cutting off the tip, use all adhesive within the time described in TEMPERATURE & TACK FREE TIME TABLE .

   TEMPERATURE & TACK FREE TIME TABLE
   
   

   Temperature	Tackfree time
   35°C (95°F)	15 minutes
   20°C (68°F)	100 minutes
   5°C (41°F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in Fig 9.
   • A: 12.5 mm (0.492 in.) 
   • B: 8.0 mm (0.315 in.) 
   Fig 9: Coating Glass With Adhesive

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HINT:

Confirm that the dam is attached to the body panel as shown in Fig 10.

Fig 10: Confirming That Dam Is Attached To Body Panel

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1. Position the glass so that the reference marks are lined up, and press in gently along the rim.
2. Using a spatula, apply adhesive on the glass rim.
   Fig 11: Positioning Glass & Pressing Gently Along Rim

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3. Use a scraper to remove any excessive or protruding adhesive.
   Fig 12: Removing Excessive Or Protruding Adhesive Using Scraper

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4. Hold the back window glass in place securely with a protective tape or equivalent until the adhesive hardens.
   NOTE: Take care not to drive the vehicle during the time described in TEMPERATURE & MINIMUM TIME PRIOR TABLE .
   TEMPERATURE & MINIMUM TIME PRIOR TABLE
   
   

   Temperature	Minimum time prior to driving the vehicle
   35°C (95°F)	1.5 hours
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

1. Conduct a leak test after the hardening time has elapsed.
2. Seal any leak with sealant.

   Part No. 08833-00030 or equivalent. 

Apply adhesive to the molding installation area between the glass and the body.

Part No. 08833-00030 or equivalent. 

Fig 13: Applying Adhesive To Molding Installation Area

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Place the molding onto the body and tap it by hand.

Fig 14: Installing Back Window Outside Lower Molding

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Place the molding onto the body and tap it by hand.

Fig 15: Installing Back Window Outside Upper Molding

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Using an air riveter with nose piece, strike rivets into the body panel to install the back window outside molding clips to the body panel as shown in Fig 16.

Fig 16: Striking Rivets Into Body Panel Using Air Riveter With Nose Piece

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Fig 17: Positioning Rivets Perpendicular On Mandrel

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Install the room partition trim with the 8 clips.

Install package tray trim with the 3 clips.

Fig 18: Installing Package Tray Trim

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1. Install the CRS tether anchor by tightening the bolt.

   Torque: 20 N.m (204 kgf.cm, 14 ft.lbf) 

2. Install the CRS tether anchor cover to the tether anchor.
3. Use the same manner described above to the other side.

Install the high-mounted stop light, as shown in Fig 19.

Fig 19: Installing High Mounted Stop Light (W/High-Mounted Stop Light)

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Install roof side inner garnish to the body.

Fig 20: Installing Roof Side Inner Garnish To Body

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