Front Door: Disassembly

REMOVE DOOR INSIDE HANDLE BEZEL COVER
Using a screwdriver, remove the inside handle bezel cover.

HINT:

Tape the screwdriver tip before use.

Fig 1: Removing Inside Handle Bezel Cover
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE DOOR TRIM
1. Using a screwdriver, remove the screws.
2. Insert a screwdriver between the door panel and door trim to pry out.
  HINT:
  
  Tape the screwdriver tip before use.
3. Pull the trim upward to remove it, then disconnect the courtesy light connector.
4. Remove the courtesy light from the door trim.
5. Remove the 2 cables from the door inside handle.
  
  Fig 2: Removing Door Trim Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE DOOR FRAME GARNISH
1. Remove the nut.
2. Remove the door frame garnish.
REMOVE TWEETER SPEAKER
REMOVE OUTSIDE REAR VIEW MIRROR
1. Remove the 3 bolts.
2. Remove the outside rear view mirror.
REMOVE SPEAKER
REMOVE DRIVER DOOR ECU
REMOVE SERVICE HOLE COVER
REMOVE DOOR GLASS
1. Remove the 2 bolts.
2. Pull the glass out off the panel carefully.
  HINT:
  
  At the time of reassembly, please refer to the following item.
  
  Insert a shop rag inside the panel to prevent scratching the glass.
  
  Fig 3: Removing Door Glass Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE WINDOW REGULATOR
Torque: 11 N.m (112 kgf.cm, 8 ft.lbf)

Fig 4: Removing Window Regulator
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

At the time of reassembly, please refer to the following item.

Apply MP grease to the window regulator rollers.
REMOVE FRONT DOOR LOWER FRAME
REMOVE DOOR GLASS RUN
REMOVE DOOR BELT MOULDING

Fig 5: Identifying Window Regulator Rollers
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE DOOR BELT MOULDING

Fig 6: Identifying Door Belt Moulding
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE DOOR LOCK
1. Disconnect the 2 links from the outside handle and key cylinder.
2. Disconnect the connector.
3. Remove the bolt.
  Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
4. Remove the 3 screws and door lock.
  Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
  
  HINT:
  
  At the time of reassembly, please refer to the following item. Apply adhesive to the 3 screws.
  
  Part No.08833-00070, THREE BOND 1324 or equivalent.
  
  HINT:
  
  AT the time of reassembly, please refer to the following item.
  
  Apply MP grease to the sliding and rotating parts of the door lock.
  
  Fig 7: Removing Door Lock Bolt & Screws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE OUTSIDE HANDLE
1. Disconnect the connector.
2. Remove the 2 bolts and handle.
  Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf)
3. Remove the key cylinder from the handle.