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Ignition System (2UZ-FE): Inspection

  1. INSPECT SPARK PLUG 
    NOTE:
    • Never use a wire brush for cleaning.
    • Never attempt to adjust the electrode gap on a used spark plug.
    • The spark plug should be replaced every 200,000 km (120,000 miles).
    1. Check the electrode.
      1. Using an ohmmeter, measure the insulation resistance.

        Correct insulation resistance: 10 MΩ or more 

        If the resistance is below the specified range, proceed to step ( d).

        HINT:

        If an ohmmeter is not available, the following simple inspection provides fairly accurate results.

        Fig 1: Checking Electrode
        G02968470Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Simple Method:
      1. Quickly race the engine to 4,000 rpm 5 times.
      2. Remove the spark plug.
      3. Visually check the spark plug.
        Fig 2: Visually Checking Spark Plug
        G02968471Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      4. If the electrode is dry...OK.
      5. If the electrode is wet...Proceed to step ( c).
      6. Reinstall the spark plug.
    3. Check the spark plug for thread or insulator damage.

      If damaged, replace the spark plug.

      Recommended spark plug: 

      RECOMMENDED SPARK PLUG

      NGK made IFR6A11
      Fig 3: Checking Spark Plug For Thread Or Insulator Damage
      G02968472Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Measure the spark plug electrode gap.

      Maximum electrode gap for used spark plug: 1.3 mm (0.051 in.) 

      If the gap is greater than the maximum, replace the spark plug.

      Correct electrode gap for new spark plug: 1.0 to 1.1 mm (0.039 to 0.043 in.) 

      Fig 4: Measuring Spark Plug Electrode Gap
      G02968473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Clean the spark plugs.

      If the electrode has traces of wet carbon, allow it to dry and then clean with a spark plug cleaner.

      • Air pressure: Blow 588 kPa (6 kgf/cm 2  , 85 psi) 
      • Duration: 20 seconds or less 

      HINT:

      If there are traces of oil, remove them with gasoline before using a spark plug cleaner.

      Fig 5: Cleaning Spark Plugs
      G02968474Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. VVT SENSOR 
    1. Using an ohmmeter, measure the resistance between the terminals.

      Resistance: 

      • at cold: 835 to 1,400 Ω 
      • at hot: 1,060 to 1,645 Ω 
      NOTE: "Cold" and "Hot" above mean the temperature of the coils themselves. "Cold" is from -10°C (14°F) to 50°C (122°F) and "Hot" is from 50°C (122°F) to 100°C (212°F).
  3. INSPECT CRANKSHAFT POSITION SENSOR 
    1. Using an ohmmeter, measure the resistance between the terminals.

      Resistance: 

      • at cold: 1,630 to 2,740 Ω 
      • at hot: 2,065 to 3,225 Ω 
      NOTE: "Cold" and "Hot" above mean the temperature of the coils themselves. "Cold" is from -10°C (14°F) to 50°C (122°F) and "Hot" is from 50°C (122°F) to 100°C (212°F).