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Service Data

Service Data Table - Transfer

Output shaft rear  
Drive sprocket thrust clearance STD 0.15 - 0.24 mm (0.0059 - 0.0094 in.)
Max. 0.24 mm (0.0094 in.)
Drive sprocket radial clearance STD 0.01 - 0.06 mm (0.0004 - 0.0024 in.)
Max. 0.06 mm (0.0024 in.)
Gear shift fork No.2 claw thickness 10 mm (0.3937 in.)
High and low clutch sleeve groove distance 10.5 mm (0.4134 in.)
Gear shift fork No.2 to high and low clutch sleeve clearance STD 0.26 - 0.84 mm (0.0102 - 0.0331 in.)
Max. 0.84 mm (0.0331 in.)
CTR differential lock fork claw thickness 10 mm (0.3937 in.)
Front drive clutch sleeve groove distance 10.5 mm (0.4134 in.)
CTR differential lock fork to front drive clutch sleeve clearance  
  STD 0.26 - 0.84 mm (0.0102 - 0.0331 in.)
Max. 0.84 mm (0.0331 in.)
Output shaft rear journal outer diameter  
Part A STD 27.98 - 27.99 mm (1.1016 - 1.1020 in.)
Min. 27.98 mm (1.1016 in.)
Part B STD 31.98 - 32.00 mm (1.2591 - 1.2598 in.)
Min. 31.98 mm (1.2591 in.)
Part C STD 34.98 - 35.00 mm (1.3772 - 1.3780 in.)
Min. 34.98 mm (1.3772 in.)
Part D STD 36.98 - 37.00 mm (1.4559 - 1.4567 in.)
Min. 36.98 mm (1.4559 in.)
Input shaft  
Input shaft journal outer diameter Min. 47.59 mm (1.8736 in.)
Input shaft bushing inside diameter Max. 48.14 mm (1.8953 in.)
Input gear stopper snap ring thickness Mark  
A 2.10 - 2.15 mm (0.0827 - 0.0846 in.)
B 2.15 - 2.20 mm (0.0846 - 0.0866 in.)
C 2.20 - 2.25 mm (0.0866 - 0.0886 in.)
D 2.25 - 2.30 mm (0.0886 - 0.0906 in.)
E 2.30 - 2.35 mm (0.0906 - 0.0925 in.)
F 2.35 - 2.40 mm (0.0925 - 0.0945 in.)
G 2.40 - 2.45 mm (0.0945 - 0.0965 in.)
H 2.45 - 2.50 mm (0.0965 - 0.0984 in.)
J 2.50 - 2.55 mm (0.0984 - 0.1004 in.)
K 2.55 - 2.60 mm (0.1004 - 0.1024 in.)
L 2.60 - 2.65 mm (0.1024 - 0.1043 in.)
M 2.65 - 2.70 mm (0.1043 - 0.1063 in.)
N 2.70 - 2.75 mm (0.1063 - 0.1083 in.)
P 2.75 - 2.80 mm (0.1083 - 0.1102 in.)
Q 2.80 - 2.85 mm (0.1102 - 0.1122 in.)
R 2.85 - 2.90 mm (0.1122 - 0.1142 in.)
S 2.90 - 2.95 mm (0.1142 - 0.1161 in.)
T 2.95 - 3.00 mm (0.1161 - 0.1181 in.)
U 3.00 - 3.05 mm (0.1181 - 0.1201 in.)
Planetary gear  
Pinion gear thrust clearance STD 0.11 - 0.84 mm (0.0043 - 0.0331 in.)
Max. 0.84 mm (0.0331 in.)
Pinion gear radial clearance STD 0.009 - 0.038 mm (0.0004 - 0.0015 in.)
Max. 0.038 mm (0.0015 in.)
Input bearing shaft snap ring thickness Mark  
1 1.45 - 1.50 mm (0.0571 - 0.0591 in.)
2 1.50 - 1.55 mm (0.0591 - 0.0610 in.)
3 1.55 - 1.60 mm (0.0610 - 0.0630 in.)
4 1.60 - 1.65 mm (0.0630 - 0.0650 in.)
5 1.65 - 1.70 mm (0.0650 - 0.0669 in.)
Low planetary gear bearing press in depth 7.7 - 8.3 mm (0.303 - 0.327 in.)
Oil seal No.2 drive in depth -0.5 - 0.5 mm (-0.020 - 0.020 in.)