Quarter Window Glass: Installation

1. Using a knife, cut away any rough areas on the body.

   HINT:

   Leave as much of the adhesive on the body as possible.

2. Clean the cutting surface of the adhesive with a piece of shop rag soaked with cleaner.

HINT:

Even if all the adhesive has been removed with a knife, clean the body with the shop rag.

Fig 1: Cleaning Cutting Surface Of Adhesive

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Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 2: Cleaning Contact Surface Of Glass

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Using a brush, coat Primer M to the exposed part of body on the vehicle side.

NOTE:

• Let the primer coating dry for 3 minutes or more. 
• Do not coat Primer M to the adhesive. 
• Do not keep any of the opened Primer M for later use. 

Fig 3: Coating Contact Surface Of Body With Primer M

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration on the following page.
2. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.

Fig 4: Coating Contact Surface Of Glass With Primer G

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1. Cut off the tip of the cartridge nozzle.
   1. Part No. 08850-00801 or equivalent. 

   HINT:

   After cutting off the tip, finish off the adhesive within the time described in the table below.

   TEMPERATURE SPECIFICATION
   
   

   Temperature	Tackfree time
   35°C (95°F)	15 minutes
   20°C (68°F)	100 minutes
   5°C (41°F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in the illustration on the following page.
   1. Adhesive height: 12.5 mm (0.492 in.) 
   2. Adhesive width: 8.0 mm (0.315 in.) 

Fig 5: Installing Glass With Adhesive

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1. Install the glass to the body.
2. Hold the glass in place securely with a protective tape or equivalent until the adhesive hardens.

1. Conduct a leak test after the hardening time has elapsed.
2. Seal any leak with sealant.
   1. Part No. 08833-00030 or equivalent. 

Install the roof side inner garnish to the body.

HINT:

After cutting off the tip, finish off the adhesive within the time described in the table below.

Fig 6: Installing Roof Side Inner Garnish To Body

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1. Install the deck trim side panel with the screw, bolt and clip.
2. Install the 2 floor hooks with the 2 bolts.
Fig 7: Installing Deck Trim Side Panel With Screw, Bolt & Clip
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INSTALL ACCESSORY SOCKET 

1. Assemble the accessory socket to the accessory socket cover at the position 15 mm (0.59 in.) away from full lock position and ensure that they are temporarily locked.
2. Align the cut-out on the body with the claw on the accessory socket cover, and install the accessory socket and cover to the body.
3. After installing them, push in the accessory socket approx. 15 mm (0.59 in.) to lock it.
   Fig 8: Aligning Cut-Out On Body With Claw On Accessory Socket Cover, & Install Accessory Socket & Cover To Body

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the rear floor finish plate with the 3 clips.
2. Install the 2 rope hook assemblies with the 2 bolts.
Fig 9: Installing Rear Floor Finish Plate With Clips
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1. Install the deck floor box.
2. Install the 2 tether anchor brackets with the 2 bolts.
   1. Torque: 21 N.m (214 kgf.cm, 15 ft.lbf) 
3. Install the restraint seat tether anchor cover.
4. install the 2 rope hook assemblies with the 2 bolts.

Install the rear floor board with the 2 bolts.

Fig 10: Installing Rear Floor Board With Bolts

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