Rear Door: Disassembly

HINT:

A bolt without a torque specification is shown in the standard bolt chart, (see STANDARD BOLT )

1. REMOVE INSIDE HANDLE BEZEL 
   1. Using a screwdriver, open the screw cap.

      HINT:

      Tape the screwdriver tip before use.

   2. Remove the screw.
   3. Using a screwdriver, remove the inside handle bezel as shown in the illustration.

   HINT:

   Tape the screwdriver tip before use.

   Fig 1: Removing Inside Handle Bezel Using Screwdriver

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. REMOVE POWER WINDOW SWITCH 
   1. Using a screwdriver, remove the power window switch.

      HINT:

      Tape the screwdriver tip before use.

   2. Disconnect the connector.
      Fig 2: Removing Power Window Switch Using Screwdriver

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. REMOVE REAR ARMREST 
   1. Remove the screw.
   2. Using a screwdriver, remove the rear armrest.

   HINT:

   Tape the screwdriver tip before use.

   Fig 3: Removing Rear Armrest Using Screwdriver

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. REMOVE DOOR TRIM 

   Using a screwdriver, disengage the clips, then pull the trim upward to remove it.

   HINT:

   Tape the screwdriver tip before use.

   Fig 4: Removing Door Trim

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. REMOVE INSIDE HANDLE 

   Remove the screw and inside handle, and disconnect the 2 cables from the inside handle.

   Fig 5: Removing Inside Handle

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. REMOVE SERVICE HOLE COVER 
   1. Disconnect the connector.
   2. Remove the 2 screws and door trim bracket.
   3. Remove the service hole cover.
7. REMOVE SERVICE HOLE PLATE 

   Remove the 2 screws and service hole plate.

8. REMOVE DOOR GLASS RUN 
   Fig 6: Removing Screws And Service Hole Plate

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. REMOVE REAR DOOR BELT MOULDING 
   1. Remove the screw.
   2. Apply protective tape to the outer surface as shown in the illustration to keep the surface from being scratched.
   3. Using a moulding remover, remove the rear door belt moulding as shown in the illustration.
      Fig 7: Removing Rear Door Belt Moulding

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. REMOVE DIVISION BAR 
    1. Remove the 2 bolts and screw.
    2. Pull the division bar forward.
       Fig 8: Removing Bolts And Screw

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Rotate the division bar 90° and pull it upward as shown in the illustration.
       Fig 9: Rotating Division Bar

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. REMOVE REAR DOOR QUARTER WINDOW GLASS 
    1. Remove the rear door quarter window glass as shown in the illustration.
       NOTE: Do not damage the glass.
    2. Remove the quarter window weatherstrip from the glass.
       Fig 10: Removing Quarter Window Weatherstrip From Glass

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. REMOVE DOOR GLASS 

    HINT:

    Insert a shop rag inside the door panel to prevent scratching the glass.

    1. Open the door glass.
    2. Tilt the door glass and disconnect the roller of the regulator from the glass channel to remove the door glass.
       Fig 11: Removing Door Glass

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. REMOVE WINDOW REGULATOR 
    1. Disconnect the connector.
    2. Remove the 4 bolts and window regulator.
14. REMOVE DOOR LOCK 
    1. Remove the child protection cover.
    2. Disconnect the 2 links from the outside handle and key cylinder.
       Fig 12: Disconnecting Links From Outside Handle And Key Cylinder

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the bolt and screw.
    4. Using a Torx socket wrench, remove the 3 Torx screws and door lock.
       1. Torx socket wrench: T30 (Part No. 09042-00010 or locally manufactured tool) 

       HINT:

       Remove the door lock through the service hole.

    5. Disconnect the connector.
       Fig 13: Removing Torx Screws And Door Lock

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
15. REMOVE OUTSIDE HANDLE 

    Remove the 2 bolts, rear door outside reinforcement extension and outside handle.

16. REMOVE CUSHIONS 
    Fig 14: Removing Bolts, Rear Door Outside Reinforcement Extension And Outside Handle

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002