Rear Door: Reassembly

Install the outside handle and rear door outside reinforcement extension with the 2 bolts.

1. Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

Fig 1: Installing Outside Handle And Rear Door Outside Reinforcement Extension With Bolts

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1. Connect the connector.
2. Using a Torx socket wrench, install the door lock with the 3 Torx screws.
   1. Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

   Torx socket wrench: T30 (Part No. 09042-00010 or locally manufactured tool) 

   HINT:

   Apply adhesive to the 3 Torx screws.

   1. Part No. 08833-00070, THREE BOND 1324 or equivalent 
3. Install the bolt and screw.
4. Connect the 2 links to the outside handle and key cylinder.
5. Install the child protection cover.
   Fig 2: Connecting Links To Outside Handle And Key Cylinder

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HINT:

Apply MP grease to the sliding and rotating parts of the window regulator.

Fig 3: Applying MP Grease To Sliding

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1. Install the window regulator with the 4 bolts.
   1. Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 
2. Connect the connector.
   Fig 4: Installing Window Regulator With Bolts

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HINT:

Insert a shop rag inside the door panel to prevent scratching the glass.

Tilt the door glass and connect the roller of the regulator to the glass channel to install the door glass.

Fig 5: Inserting Shop Rag Inside Door Panel To Prevent Scratching Glass

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1. Install the quarter window weatherstrip to the glass.
   NOTE: Do not damage the glass.
2. Install the rear door quarter window glass as shown in the illustration.
   Fig 6: Installing Rear Door Quarter Window Glass

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1. Insert the division bar to the door panel, then rotate it 90°.
   Fig 7: Inserting Division Bar To Door Panel

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2. Install the 2 bolts and screw.

Install the rear door belt moulding with the screw.

Install the service hole plate with the 2 screws.

Fig 9: Installing Service Hole Plate With Screws

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1. Install the service hole cover to the door panel.

   HINT:

   • When installing the service hole cover, pull out the links and connectors through the service hole cover.
   • There should be no wrinkles or folds after attaching the service hole cover.
   • After attaching the service hole cover, sealing condition should be confirmed.
2. Install the door trim bracket with the 2 screws.
3. Connect the connector.
   Fig 10: Installing Door Trim Bracket With Screws

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Connect the 2 cables to the inside handle, then install the inside handle with the screw.

• Set the door lock assembly to the LOCK position. 
• Hold the lock knob to the LOCK position by hand, and do not pull the cable while connecting the locking cable. 

Fig 11: Connecting Cables To Inside Handle

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Install the door trim to the door panel.

Fig 12: Installing Door Trim To Door Panel

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Install the rear armrest with the screw.

Fig 13: Installing Rear Armrest With Screw

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1. Connect the connector.
2. Install the power window switch to the door trim.

1. Install the door inside handle bezel with the screw.
2. Close the cap
   Fig 14: Installing Door Inside Handle Bezel With Screw

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002