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Charging Systems: Charging: Generator: Removal

  1. REMOVE ENGINE UNDER COVER 
  2. M/T: 

    REMOVE DRIVE BELT TENSIONER ABSORBER 

    Remove the 2 nuts and absorber.

    1. Torque: 20 N.m (200 kgf.cm, 14 ft.lbf) 
  3. REMOVE DRIVE BELT 

    Using SST, loosen the belt tension by turning the belt tensioner clockwise from the bottom side, and remove the drive belt.

    1. SST 09216-00041
    NOTE: At the time of installation, do an on-vehicle inspection (See  CHARGING SYSTEM  ). 
    Fig 1: Removing Drive Belt
    G02947120Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE GENERATOR 
    1. Disconnect the generator connector.
    2. Remove the rubber cap and nut, and disconnect the generator wire.
      Fig 2: Disconnecting Generator Wire
      G02947121Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the engine wire clamp from the wire clip on the generator.
      Fig 3: Disconnecting Engine Wire Clamp
      G02947122Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Remove the bolt and pipe clamp, and disconnect the 2 A/T oil cooler pipes from the generator.
    5. Remove the bolt, nut, pipe bracket and generator.
      1. Torque: 40 N.m (400 kgf.cm, 30 ft.lbf) 
      Fig 4: Removing Pipe Bracket & Generator
      G02947123Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002