Front Door: Reassembly

1. Install the key cylinder and protector with the bolt to the outside handle.
   1. Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 
2. Install the retainer to the outside handle.
3. Install the outside handle with the key cylinder to the door panel with the 2 bolts.
   1. Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 
4. Install the hole cover with the screw.
   Fig 1: Installing Outside Handle With Key Cylinder To Door Panel With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the connector.
2. Using a Torx socket wrench, install the door lock with the 3 Torx screws.

   Torx socket wrench: T30 (Part No. 09042-00010 or locally manufactured tool) 

   1. Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 

   HINT:

   Apply adhesive to the 3 Torx screws.

   1. Part No. 08833-00070, THREE BOND 1324 or equivalent 
3. Install the bolt and 2 screws.
4. Connect the 2 links to the outside handle and key cylinder.
   Fig 2: Connecting Links To Outside Handle And Key Cylinder

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Install the rear lower frame with the bolt.

1. Align the matchmarks on the regulator motor bracket and regulator gear.
2. Install the 3 screws.

Driver's side: 

If only the motor is rotated, reset the motor (See  ADJUSTMENT  ). 

HINT:

Driver's side:

Never rotate the motor to the down direction mention of the window glass until completing the installation.

HINT:

Apply MP grease to the sliding and rotating parts of the window regulator.

Fig 3: Applying MP Grease To Sliding And Rotating Parts Of Window Regulator

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1. Install the window regulator with the 6 bolts.
   1. Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 
2. Connect the connector and attach the clamps.
   Fig 4: Installing Window Regulator With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Put the door glass in the door panel carefully.
2. Install the door glass with the 2 bolts to the window regulator.
   1. Torque: 5.5 N.m (56 kgf.cm, 49 in.lbf) 
      Fig 5: Installing Door Glass With Bolts To Window Regulator

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. INSTALL FRONT DOOR BELT MOULDING 

   Install the front door belt moulding with the screw.

   Fig 6: Installing Front Door Belt Moulding With Screw

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. INSTALL NO.2 SERVICE HOLE COVER 

   Install the No.2 service hole cover with the 2 screws.

5. INSTALL FRONT DOOR INSIDE PANEL PLATE 

   Install the front door inside panel plate with the 2 screws.

   Fig 7: Installing Front Door Inside Panel Plate With Screws

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. INSTALL SERVICE HOLE COVER 
   1. Install the service hole cover to the door panel.

      HINT:

      • When installing the service hole cover, pull out the links and the connectors through the service hole cover.
      • There should be no wrinkles or folds after attaching the service hole cover.
      • After attaching the service hole cover, sealing condition should be confirmed.
   2. Install the door trim bracket with the 2 screws.
      Fig 8: Installing Door Trim Bracket With Screws

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. INSTALL INSIDE HANDLE

   Connect the 2 cables to the inside handle, then install the inside handle with the screw.

   NOTE: At the time of locking cable reassembly, please refer to the following items.
   • Set the door lock assembly to the LOCK position. 
   • Hold the lock knob to the LOCK position by hand, and do not pull the cable while connecting the locking cable. 
     Fig 9: Installing Inside Handle With Screw

     Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. INSTALL FRONT NO.1 SPEAKER 
   1. Using an air riveter or hand riveter, install the front No.1 speaker.
      Fig 10: Installing Front No.1 Speaker

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      • Do not prize a riveter. It could damage the riveter and cause loose fitting and mandrel bend.
        Fig 11: Precaution For Prizing Riveter

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      • Do not tilt the riveter when fastening the rivet to the material to avoid loose fitting.
      • Do not allow gap spacing between the rivet head and the material.
        Fig 12: Precaution For Gap Spacing Between Rivet Head And Material

        Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Do not allow gap spacing between the materials.
   2. Connect the connector.
9. INSTALL OUTSIDE REAR VIEW MIRROR 
   1. Install the outside rear view mirror with the bolt.
      1. Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 
   2. Connect the connector.
      Fig 13: Precaution For Gap Spacing Between Materials

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10. INSTALL FRONT NO.2 SPEAKER 
    1. Install the front No.2 speaker with the 2 bolts.
       1. Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf) 
    2. Connect the 2 connectors.
       Fig 14: Installing Front No.2 Speaker With Bolts

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. INSTALL DOOR TRIM 
    1. Install the door trim to the door panel.
    2. Connect the connector, then install the courtesy light.
       Fig 15: Installing Door Trim To Door Panel

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. INSTALL LOWER FRAME BRACKET GARNISH 

    Install the lower frame bracket garnish to the door panel.

    Fig 16: Installing Lower Frame Bracket Garnish To Door Panel

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. INSTALL FRONT ARMREST 

    Install the front armrest with the screw.

    Fig 17: Installing Front Armrest With Screw

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14. INSTALL POWER WINDOW SWITCH 
    1. Connect the connectors.
    2. Install the power window switch.
15. INSTALL INSIDE HANDLE BEZEL 
    1. Install the inside handle bezel with the screw.
    2. Close the screw cap.
       Fig 18: Installing Inside Handle Bezel With Screw

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002