Quarter Window Glass: Removal

HINT:

A bolt without a torque specification is shown in the standard bolt chart, (see SPECIFIED TORQUE FOR STANDARD BOLTS )

1. REMOVE REAR SEAT CUSHION (See  REMOVAL  ) 
2. REMOVE SIDE SEATBACK ASSEMBLY (See  REMOVAL  ) 
3. REMOVE REAR SEAT FLOOR BOARD NO. 4 
   1. Remove the seat back board carpets. 
   2. Remove the 2 bolts and rear floor board.
4. REMOVE DECK FLOOR BOX FRONT
   1. Remove the 2 bolts and the 2 rope hook assemblies.
   2. Remove the 2 bolts and 2 tether anchor brackets.
   3. Remove the restraint seat tether anchor cover.
   4. Remove the deck floor box front.
5. REMOVE DECK BOARD NO. 2 
6. REMOVE REAR FLOOR BOARD NO. 2 
7. REMOVE REAR FLOOR BOARD NO. 3 
8. REMOVE TONNEAU COVER ASSEMBLY 
9. REMOVE REAR FLOOR FINISH PLATE 
   1. Remove the 2 bolts and the 2 rope hook assemblies.
   2. Remove the 3 clips.
   3. Using a screwdriver, remove the rear floor finish plate.

   HINT:

   Tape the screwdriver tip before use.

   Fig 1: Removing Bolts & Rope Hook Assemblies

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
10. RH side: 
    1. REMOVE ACCESSORY SOCKET 
    Fig 2: Disengage Claw On Accessory Socket Cover From Hole In Accessory Socket Using A Screwdriver

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Using a screwdriver, disengage the claw on the accessory socket cover from the hole in the accessory socket, then pull out the accessory socket approx. 15 mm (0.59 in.).

    HINT:

    Tape the screwdriver tip before use.

    1. Using a screwdriver, disengage the claw on the accessory socket cover from the body and remove the accessory socket and cover as a unit.

       HINT:

       Tape the screwdriver tip before use.

    2. Disconnect the connector.
    3. Disassemble the accessory socket from the socket cover.
       Fig 3: Removing Accessory Socket & Cover

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. REMOVE DECK TRIM SIDE PANEL ASSEMBLY 
    1. Remove the 2 bolts and 2 floor hooks.
    2. Remove the screw, bolt and clip.
    3. Using a screwdriver, remove the deck trim side panel assembly, then disconnect the connector.

    HINT:

    Tape the screwdriver tip before use.

    Fig 4: Removing Bolts & Floor Hooks

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. REMOVE ROOF SIDE INNER GARNISH 

    Using a screwdriver, remove the roof side inner garnish.

    HINT:

    Tape the screwdriver tip before use.

13. REMOVE QUARTER WINDOW GLASS 
    1. Using a knife, cut off the molding as shown in the illustration.
       NOTE: Do not damage the body with a knife. 
    2. Disconnect the connector.
       Fig 5: Removing Roof Side Inner Garnish

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
       Fig 6: Removing Quarter Window Glass

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Push a piano wire through from the interior.
    4. Tie both wire ends to wooden blocks or similar object.

       HINT:

       Apply protective tape to the outer surface to keep the surface from being scratched.

       NOTE: When separating the glass, take care not to damage the paint and exterior. 
       Fig 7: Applying Protective Tape To Outer Surface

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Cut the adhesive by pulling the piano wire around it.

       HINT:

       Cut the adhesive areas as shown in the illustration, leaving the adhesive where the clips are.

       Fig 8: Cutting Adhesive By Pulling Piano Wire Around It

       Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Push the piano wire through as shown in the illustration, and cut off the adhered part to the clips.
    7. Remove the glass.
    NOTE: Leave as much of the adhesive on the body as possible when cutting off the glass. 
    Fig 9: Pushing Piano Wire Through & Cutting Off Adhered Part To Clips

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002