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Fuel Pressure Pulsation Damper: Installation

  1. INSTALL FUEL PRESSURE PULSATION DAMPER 
    1. Install the fuel inlet pipe and pulsation damper with 2 new gaskets.

      HINT:

      Different the gaskets are used for the upper (large side) and lower (small side).

      Fig 1: Installing Fuel Inlet Pipe And Pulsation Damper With Gaskets
      G02949181Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST, tighten the pulsation damper.
      1. SST 09612-24014 (09617-24011)

      Torque: 32.5 N.m (325 kgf.cm, 24 ft.lbf) 

      Fig 2: Using SST To Tightening Pulsation Damper
      G02949182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the bolt holding the fuel inlet pipe to the intake manifold.
      1. Torque: 9.0 N.m (90 kgf.cm, 80 in.lbf) 
    4. Install the nut holding the No.2 vacuum pipe to the intake manifold.
      1. Torque: 21 N.m (210 Kgf.cm, 15 ft.lbf) 
    5. Fig 3: Installing Nut Holding No.2 Vacuum Pipe To Intake Manifold And Bolt Holding The Fuel Inlet Pipe To Intake Manifold
      G02949183Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. CONNECT CONNECTOR AND HOSES 
    1. Connect the vacuum hose (from No.2 vacuum pipe) to the air intake chamber.
    2. Connect the EVAP hose to the EVAP pipe.
    3. Connect the VSV connector for the EVAP.
    Fig 4: Connecting Connector And Hoses
    G02949184Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL ENGINE COVER 

    Install the engine cover with the 4 nuts.