Manual Transmission Unit: Installation

INSTALL TRANSMISSION
1. Raise the engine front side.
2. Align the input spline with a clutch disc and install the transmission to the engine.
  HINT:
  
  Turn the transmission a little in the clockwise and jack up until just before the transmission housing touches the body.
3. Install the transmission and wire harness clamp with the 8 bolts.
  1. Torque:
  2. Bolt A (12 mm head bolt): 71.6 N.m (730 kgf.cm, 53 ft.lbf)
  3. Bolt B (10 mm head bolt): 37.3 N.m (380 kgf.cm, 28 ft.lbf)
  Fig 1: Installing Transmission
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE REAR MOUNTING
Install the engine rear mounting with 4 the bolts.
1. Torque: 25.5 N.m (260 kgf.cm, 19 ft.lbf)
Fig 2: Installing Engine Rear Mounting
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR ENGINE MOUNTING MEMBER
Install the rear engine mounting member with the 4 bolts and 4 nuts.
1. Torque:
2. Bolt: 25 N.m (255 kgf.cm, 18 ft.lbf)
3. Nut: 13.5 N.m (138 kgf.cm, 10 ft.lbf)
Fig 3: Installing Rear Engine Mounting Member
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL STARTER
1. Install the starter with the 2 bolts.
  1. Torque: 37.3 N.m (380 kgf.cm, 28 ft.lbf)
2. Install the wire with the nut.
  1. Torque: 9.8 N.m (10 kgf.cm, 7 ft.lbf)
3. Connect the connector.
CONNECT SPEED SENSOR CONNECTOR AND WIRE HARNESS
1. Connect the wire harness to the clamp.
2. Connect the connector.
  
  Fig 4: Connecting Speed Sensor Connector And Wire Harness
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT BACK-UP LIGHT SWITCH CONNECTOR

Fig 5: Connecting Back-Up Light Switch Connector
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT CLUTCH RELEASE CYLINDER, CLUTCH LINE BRACKET AND EARTH WIRE
1. Connect the clutch line and earth wire with the bolt.
  1. Torque:
  2. Bolt A: 37.3 N.m (380 kgf.cm, 28 ft.lbf)
2. Connect the clutch release cylinder with the 2 bolts.
  1. Torque:
  2. Bolt B: 11.7 N.m (119 kgf.cm, 9 ft.lbf)
INSTALL PROPELLER SHAFT (See INSTALLATION )
INSTALL FRONT AND CENTER EXHAUST PIPES (See EXHAUST SYSTEM )
FILL WITH TRANSMISSION OIL
1. Torque:
2. Filler and Drain plug: 38 N.m (387 kgf.cm, 28 ft.lbf)
3. Oil grade: API GL-4 or GL-5
4. Viscosity: SAE 75W-90
5. Capacity: 2.6 litter (2.7 US qts, 2.3 lmp. qts)
INSTALL NO. 1 REAR FLOOR BOARD
INSTALL LH FRONT FLOOR CENTER COVER
LOWER VEHICLE
INSTALL EXHAUST MANIFOLD
1. Install 2 new gaskets to the cylinder head.
2. Install the exhaust manifold with the 8 nuts. Uniformly tighten the nuts in several passes.
  1. Torque: 40 N.m (408 kgf.cm, 29 ft.lbf)
3. Connect the heated oxygen sensor (bank 2 sensor 1) connector.
4. Install the case clamp.
Fig 8: Installing Exhaust Manifold
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INTAKE AIR CONNECTOR
1. Install the intake air resonator to the throttle body, tighten the 2 hose clamp bolts.
2. Connect the PCV hose to the No. 2 cylinder head cover.
3. Connect the engine wire harness clamp to the air cleaner case.
4. Connect the MAF meter connector.
CONNECT RADIATOR UPPER HOSE NO. 1 FROM ENGINE
FILL WITH ENGINE COOLANT
INSTALL ENGINE COVER NO. 1
1. Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
INSTALL NO. 1 AND NO. 2 ENGINE UNDER COVERS
INSTALL TRANSMISSION SHIFT LEVER
1. Install the washer.
2. Apply MP grease to the tip of shift lever.
3. Install the shift lever with the 4 bolts.
  1. Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
  Fig 10: Installing No. 1 And No. 2 Engine Under Covers
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL SHIFT BOOT
INSTALL SHIFT BOOT RETAINER
1. Install the shift boot retainer with the 4 bolts.
2. Connect the 2 wire harness clamps.
INSTALL UPPER CONSOLE PANEL AND CONSOLE BOX (See INSTALLATION )
DO ROAD TEST
Check for abnormal noises and smooth shifting.