Back Window Glass: Installation

1. Using a knife, cut away any rough areas on the body.

   HINT:

   Leave as much of the adhesive on the body as possible.

2. Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner.

HINT:

Even if all the adhesive has been removed with a knife, clean the body with the shop rag.

Fig 1: Cleaning And Shaping Contact Surface Of Body

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1. Remove the damaged No. 2 stoppers.
2. Using a scraper, remove the adhesive sticking to the glass.
3. Clean the glass with cleaner.

Fig 2: Cleaning Removed Glass

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1. Remove the damaged stoppers.
2. Cut off the old adhesive around the stoppers installation area.
   NOTE: Be careful not to damage the body. 
3. Clean the installation area.
4. Attach new stoppers to the body with the notches on the body aligned with the stoppers as shown in Fig 3 .
   Fig 3: Replacing No. 1 Stoppers

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Attach new stoppers to the glass with the ceramic notches on the glass aligned with the stoppers as shown in Fig 4 .

Fig 4: Installing New No. 2 Stoppers

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Install new back window outside molding to the back window glass as shown in Fig 5 .

HINT:

• Install the back window outside molding from the center of the glass on the lower side of the vehicle.
• When installing the back window outside molding, do not stretch it.
  Fig 5: Installing New Back Window Outside Molding

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1. Place the glass in the correct position.
2. Check that all contacting parts of the glass rim are perfectly even.
3. Place reference marks between the glass and body.
4. Remove the glass.
   Fig 6: Positioning Glass

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Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.

Fig 7: Cleaning Contact Surface Of Glass

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Using a brush, coat Primer M to the exposed part of body on the vehicle side.

Fig 8: Coating Primer "M" To Exposed Part Of Body On Vehicle Side

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1. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in Fig 9 .
2. When the primer is coated wrongly to the area other than the specified by accident, wipe it off with a clean shop rag before the primer dries.

Fig 9: Coating Edge Glass & Contact Surface With Primer "G"

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1. Cut off the tip of the cartridge nozzle.
   1. Part No. 08850-00801 or equivalent 

   HINT:

   After cutting off the tip, finish off the adhesive within the time described in APPLY ADHESIVE TEMPERATURE SPECIFICATION  .

   APPLY ADHESIVE TEMPERATURE SPECIFICATION
   
   

   Temperature	Tackfree time
   35 °C (95 °F)	15 minutes
   20 °C (68 °F)	100 minutes
   5 °C (41 °F)	8 hours

2. Load the cartridge into the sealer gun.
3. Coat the glass with adhesive as shown in Fig 10 .
   1. A: 12.5 mm (0.492 in.) 
   2. B: 8.0 mm (0.315 in.) 
   Fig 10: Coating Glass With Adhesive

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1. Position the glass so that the reference marks are lined up, and press in gently along the rim.
   Fig 11: Positioning Glass & Pressing In Gently Along Rim

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   HINT:

   Confirm that the molding is attached to the body panel as shown in Fig 12 .

   Fig 12: Confirming Molding Is Attached To Body Panel

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2. Hold the back window glass in place securely with a protective tape or equivalent until the adhesive hardens.

1. Conduct a leak test after the hardening time has elapsed.
2. Seal any leak with sealant.
   1. Part No. 08833-00030 or equivalent 

Install the 2 clips.

1. Install the seat belt through the cutout of the package tray trim.
2. Install the package tray trim as shown in Fig 13 .
   Fig 13: Installing Package Tray Trim Panel

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1. Connect the connector.
2. Install the high-mounted stop light as shown in Fig 14 .
   Fig 14: Installing High-Mounted Stop Light

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1. Install the roof side inner garnish as shown in the illustration.
2. Employ the same manner described above to the other side.
Fig 15: Installing Roof Side Inner Garnish
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