Cooling System (Mechanical): Cooling: Radiator: Installation

INSTALL SIDE SUPPORTS TO RADIATOR
1. Install the 2 side support with 8 nuts.
  Torque: 12.7 N.m (130 kgf.cm, 9 ft.lbf)
2. Install the 2 brackets with the 4 nuts.
  Torque: 20 N.m (200 kgf.cm, 13 ft.lbf)
Fig 1: Installing Side Supports Radiator Brackets
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL RADIATOR ASSEMBLY
1. Place the radiator assembly to the body.
2. Install the 2 nuts.
  Torque: 20 N.m (200 kgf.cm, 15 ft.lbf)
  
  Fig 2: Installing Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the radiator assembly with the 2 bolts to the body.
  Torque: 18 N.m (185 kgf.cm, 13 ft.lbf)
Fig 3: Installing Radiator Assembly And Bolts To Body
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FAN PULLEY, FAN SHROUD, FAN WITH FLUID COUPLING AND GENERATOR DRIVE BELT
1. Place the fan with fluid coupling, fan pulley and fan shroud in position.
2. Temporarily install the fan pulley mounting nuts.
3. Install the fan shroud with the 3 bolts.
  Torque: 5.0 N.m (50 kgf.cm, 43 in.lbf)
4. Connect the A/T oil cooler hoses to the clamp on the fan shroud.
5. Install the generator drive belt. (See INSTALLATION )
6. Tighten the 4 fan pulley mounting nuts.
7. Install the 2 brackets on wire to the radiator wire with 2 bolts.
8. Install the 2 clamps on the A/C discharge tube to the brackets on the wire with the 2 nuts.
INSTALL RADIATOR RESERVOIR
1. Install the grommet to the reservoir.
2. Attach the lower side of the reservoir to the fun shroud.
3. install the reservoir with the 2 bolts.
4. Connect the reservoir hose to the radiator.
5. Install the clamp on the wire to the radiator.
CONNECT A/T OIL COOLER HOSES TO RADIATOR
CONNECT RADIATOR UPPER HOSE TO RADIATOR
CONNECT RADIATOR LOWER HOSE TO RADIATOR
FILL WITH ENGINE COOLANT
START ENGINE AND CHECK FOR ENGINE COOLANT LEAKS
RECHECK ENGINE COOLANT LEVEL
INSTALL ENGINE UNDER COVER NO. 1