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Fuel Pump: Installation

  1. INSTALL FUEL PUMP FILTER TO FUEL PUMP 

    Install the pump filter with a new clip.

  2. INSTALL FUEL PUMP TO FUEL PUMP BRACKET 
    1. Install the rubber cushion to the fuel pump.
    2. Connect the fuel hose to the outlet port of the fuel pump.
    3. Install the fuel pump by pushing the lower side of the fuel pump.
    Fig 1: Installing Rubber Cushion On Fuel Pump
    G02991235Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL LEAD WIRE TO FUEL PUMP 
  4. INSTALL FUEL PUMP AND SENDER GAUGE ASSEMBLY TO FUEL TANK 
    1. Install a new gasket to the fuel suction plate.
    2. Insert the fuel pump and the sender gauge assembly into the fuel tank.
    3. Install the fuel tank vent tube set plate with the 8 bolts.

      Torque: 3.5 N.m (35 kgf.cm, 31 in.lbf) 

    Fig 2: Installing Bolts
    G02991236Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. CONNECT FUEL MAIN TUBE AND RETURN TUBE (FUEL TUBE CONNECTORS) TO FUEL SUCTION PLATE 
    1. Before installing the tube connectors, check foreign matters on the connection between the nylon tube and the suction plate.
    2. Attach the fuel tube connectors to the ports of the fuel suction plate and insert the clips until you hear a click.
      Fig 3: Inserting Clips
      G02991237Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. After the connection, pull out the clips to check to see that they are installed securely.
    4. Fig 4: Checking Connections
      G02991238Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. CONNECT FUEL PUMP & SENDER GAUGE CONNECTOR 
  7. CHECK FOR FUEL LEAKS (See  PRECAUTION   ) 
  8. INSTALL FLOOR SERVICE HOLE COVER 
    1. Install the service hole cover with the 2 screws.
    2. Cover the rear and front floor carpets.
  9. INSTALL REAR DOOR SCUFF PLATES, STEP PLATES AND REAR SEAT LOCK COVERS 
  10. INSTALL NO. 1 REAR SEATS