Service Data
Service Data (1 Of 2)
| Idler gear rear bearing adjusting shim thickness | ||
| Mark 2 | 0.30 mm (0.0118 in.) | |
| Mark 3 | 0.45 mm (0.0177 in.) | |
| Mark 4 | 2.40 mm (0.0945 in.) | |
| Mark 5 | 2.60 mm (0.1024 in.) | |
| Mark 6 | 2.80 mm (0.1102 in.) | |
| Mark 7 | 3.00 mm (0.1181 in.) | |
| Mark 8 | 3.20 mm (0.1260 in.) | |
| Mark 9 | 3.40 mm (0.1339 in.) | |
| Mark 10 | 3.60 mm (0.1417 in.) | |
| Mark 11 | 3.80 mm (0.1496 in.) | |
| Mark 12 | 4.00 mm (0.1575 in.) | |
| Mark 13 | 0.55 mm (0.0216 in.) | |
| Output shaft rear bearing adjusting shim thickness | ||
| Mark B | 0.30 mm (0.0118 in.) | |
| Mark C | 0.45 mm (0.0177 in.) | |
| Mark D | 1.00 mm (0.0394 in.) | |
| Mark E | 1.20 mm (0.0472 in.) | |
| Mark F | 1.40 mm (0.0551 in.) | |
| Mark G | 1.60 mm (0.0630 in.) | |
| Mark H | 1.80 mm (0.0709 in.) | |
| Mark J | 2.00 mm (0.0787 in.) | |
| Mark K | 2.20 mm (0.0866 in.) | |
| Mark L | 2.40 mm (0.0945 in.) | |
| Mark M | 2.60 mm (0.1024 in.) | |
| Mark N | 0.55 mm (0.0216 in.) | |
| Input gear snap ring thickness | ||
| Mark A | 2.90 mm (0.1141 in.) | |
| Mark B | 2.95 mm (0.1161 in.) | |
| Mark C | 3.00 mm (0.1181 in.) | |
| Mark D | 3.05 mm (0.1201 in.) | |
| Mark E | 3.10 mm (0.1220 in.) | |
| Mark F | 3.15 mm (0.1240 in.) | |
| Input shaft rear ball bearing snap ring thickness | ||
| Mark A | 2.00 mm (0.0787 in.) | |
| Mark B | 2.10 mm (0.0827 in.) | |
| Mark C | 2.20 mm (0.0866 in.) | |
| Mark D | 2.30 mm (0.0906 in.) | |
| Mark E | 2.40 mm (0.0945 in.) | |
| Idler low gear thrust clearance | STD | 0.125 - 0.275 mm (0.00492 - 0.01083 in.) |
| Max. | 0.275 mm (0.01083 in.) | |
| Idler low gear radial clearance | STD | 0.015 - 0.068 mm (0.00059 - 0.00268 in.) |
| Max. | 0.068 mm (0.00268 in.) | |
| Idler gear diameter | STD | 38.48 - 38.50 mm (1.5149 - 1.5157 in.) |
| Max. | 38.50 mm (1.5157 in.) | |
| Idler low gear diameter | STD | 45.52 - 45.54 mm (1.7922 - 1.7930 in.) |
| Max. | 45.54 mm (1.7930 in.) | |
| High speed output gear thrust clearance | STD | 0.10 - 0.25 mm (0.0039 - 0.0098 in.) |
| Max. | 0.25 mm (0.0098 in.) | |
| High speed output gear radial clearance | STD | 0.035 - 0.091 mm (0.00138 - 0.00358 in.) |
| Max. | 0.091 mm (0.00358 in.) | |
| Center differential front case, rear case backlash | Max. | 0.05 mm (0.0020 in.) |
Service Data (2 Of 2)
| Shift fork No.2 and clutch sleeve clearance | STD | 0.1 - 0.4 mm (0.0039 - 0.0157 in.) |
| Max. | 0.4 mm (0.0157 in.) | |
| Center differential side gear thrust washer thickness | ||
| 1.70 mm (0.0669 in.) | ||
| 1.85 mm (0.0728 in.) | ||
| 2.00 mm (0.0787 in.) | ||
| 2.15 mm (0.0846 in.) | ||
| 2.30 mm (0.0906 in.) | ||
| 2.45 mm (0.0965 in.) | ||
| 2.60 mm (0.1024 in.) | ||
| 2.75 mm (0.1083 in.) | ||
| 2.90 mm (0.1142 in.) | ||
| 3.05 mm (0.1201 in.) | ||
| Front drive gear piece snap ring thickness | ||
| Mark A | 2.00 mm (0.0787 in.) | |
| Mark B | 2.10 mm (0.0827 in.) | |
| Mark C | 2.20 mm (0.0866 in.) | |
| Mark D | 2.30 mm (0.0906 in.) | |
| Mark E | 2.40 mm (0.0945 in.) | |
| Mark F | 2.50 mm (0.0984 in.) | |
| Mark G | 2.60 mm (0.1024 in.) | |
| Mark H | 2.70 mm (0.1063 in.) | |
| Mark J | 2.80 mm (0.1102 in.) | |
| Mark K | 1.80 mm (0.0709 in.) | |
| Mark L | 1.90 mm (0.0748 in.) | |
| Front extension housing ball bearing snap ring thickness | ||
| Mark A | 1.70 mm (0.0669 in.) | |
| Mark B | 1.80 mm (0.0709 in.) | |
| Front output shaft hub snap ring thickness | ||
| Mark A | 1.80 mm (0.0709 in.) | |
| Mark B | 1.90 mm (0.0748 in.) | |
| Mark C | 2.00 mm (0.0787 in.) | |
| Mark D | 2.10 mm (0.0827 in.) | |
| Mark E | 2.20 mm (0.0866 in.) | |
| Oil pump driven rotor body clearance | STD | 0.08 - 0.17 mm (0.0031 - 0.0067 in.) |
| Max. | 0.17 mm (0.0067 in.) | |
| Oil pump driven rotor body tip clearance | STD | 0.05 - 0.15 mm (0.0020 - 0.0059 in.) |
| Max. | 0.15 mm (0.0059 in.) | |
| Oil pump side clearance | STD | 0.03 - 0.10 mm (0.0012 - 0.0039 in.) |
| Max. | 0.10 mm (0.0039 in.) | |
| Rear extension housing ball bearing snap ring thickness | ||
| Mark A | 1.70 mm (0.0669 in.) | |
| Mark B | 1.80 mm (0.0709 in.) | |
| Rear output shaft ball bearing snap ring thickness | ||
| Mark 1 | 1.95 mm (0.0768 in.) | |
| Mark 2 | 2.05 mm (0.0807 in.) | |
| Mark 3 | 2.15 mm (0.0847 in.) | |
| Mark 4 | 2.25 mm (0.0886 in.) | |
| Motor actuator | ||
| Terminal 1 - Terminal 5 | STD resistance | 0.3 - 100 Ω |
| Terminal 1 or 5 - body ground | STD resistance | More than 0.5 MΩ |
| Breather hose (from the hose end to the clip end) | 5 mm (0.20 in.) or more | |