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Input Shaft: Reassembly

HINT:

Coat all of the sliding and rotating surfaces with gear oil before reassembly.

  1. INSTALL FRONT BALL BEARING 
    1. Using SST and a press, install a new front ball bearing.

      SST 09316-6001 1 (09316-00011)

      Fig 1: Installing Front Ball Bearing
      G02992050Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Select a snap ring that will allow the minimum axial play.
      SNAP RING THICKNESS SPECIFICATION

      Mark Thickness mm (in.) Mark Thickness mm (in.)
      A 2.90(0.1141) D 3.05(0.1201)
      B 2.95(0.1161) E 3.10(0.1220)
      C 3.00(0.1181) F 3.15(0.1240)
      Fig 2: Selecting New Snap Ring
      G02992051Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a snap ring expander, install a new snap ring.
  2. INSTALL REAR BALL BEARING 
    1. Using SST and a press, install the rear ball bearing.

      SST 09316-6001 1 (09316-00011, 09316-00031)

      Fig 3: Installing Rear Ball Bearing
      G02992052Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Select a snap ring that will allow the minimum axial play.
      SNAP RING THICKNESS SPECIFICATION

      Mark Thickness mm (in.)
      A 2.00 (0.0787)
      B 2.10 (0.0827)
      C 2.20 (0.0866)
      D 2.30 (0.0906)
      E 2.40 (0.0945)
      Fig 4: Selecting New Snap Ring
      G02992053Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Using a snap ring expander, install a new snap ring.