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Section 545 (Charging): Generator: Installation

WARNING: This page is about a different car, the 2007 Lexus RX 350. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL GENERATOR ASSEMBLY 
    1. Install the bracket with the bolt.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      Fig 1: Identifying Bolt & Bracket
      G05268588Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the wire harness clamp stay.

      Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) 

      Fig 2: Identifying Wire Harness Clamp Stay Bolts
      G05268589Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Connect the wire harness clamp.
    4. Install the generator assembly to the cylinder block with the bolt.

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

      Fig 3: Identifying Cylinder Block Bolt
      G05268590Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install the 2 bolts.

      Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

      Fig 4: Identifying Generator Bolts
      G05268591Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Connect the generator connector to the generator assembly.
      Fig 5: Locating Generator Connector To Generator Assembly
      G05268592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Install the generator wire with the nut.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    8. Install the terminal cap.
    9. Connect the 2 wire harness clamps.
    10. Connect the magnetic clutch connector to the compressor and magnetic clutch.
  2. INSTALL V-RIBBED BELT  (See INSTALLATION )
  3. INSTALL FAN SHROUD  (See INSTALLATION )
  4. INSTALL UPPER RADIATOR SUPPORT SUB-ASSEMBLY  (See INSTALLATION )
  5. INSTALL HOOD LOCK ASSEMBLY  (See INSTALLATION )
  6. INSTALL HOOD LOCK CONTROL CABLE COVER  (See INSTALLATION )
  7. CONNECT RADIATOR RESERVOIR TANK HOSE  (See INSTALLATION )
  8. INSTALL NO. 1 AIR CLEANER INLET  (See INSTALLATION )
  9. INSTALL AIR CLEANER CAP SUB-ASSEMBLY  (See INSTALLATION )
  10. INSTALL NO. 2 AIR CLEANER INLET  (See INSTALLATION )
  11. INSTALL ENGINE ROOM COVER SIDE  (See INSTALLATION )
  12. INSTALL COOL AIR INTAKE DUCT SEAL  (See INSTALLATION )
  13. INSTALL V-BANK COVER SUB-ASSEMBLY  (See INSTALLATION )
  14. INSTALL FRONT FENDER APRON SEAL RH 
  15. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH 
  16. INSTALL NO. 1 ENGINE UNDER COVER 
  17. INSTALL FRONT WHEEL RH 

    Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf) 

  18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL  (See INSTALLATION )
  19. PERFORM INITIALIZATION 
    1. Perform initialization procedure (See INITIALIZATION ).

      HINT:

      Some vehicle systems require initialization after reconnecting the cable to the negative battery terminal.