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Ignition System (3MZ-FE): Inspection

  1. INSPECT SPARK PLUG 
    NOTE:
    • Do not use a wire brush for cleaning.
    • Do not attempt to adjust the electrode gap of a used spark plug.
    • Spark plug should be replaced every 200,000 km (120,000 miles).
    1. Check the electrode.
      1. Using a megaohmmeter, measure the insulation resistance.

        Correct insulation resistance: 10 MΩ or higher 

        If the resistance is less then the specified value, proceed to step  d.

        HINT:

        If the megaohmmeter is not available, do the following simple inspection instead.

        Fig 1: Measuring Insulation Resistance
        G03011646Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Alternative inspection Method:
      1. Quickly accelerate the engine to 4,000 rpm 5 times.
      2. Remove the spark plug.
      3. Visually check the spark plug.
        Fig 2: Visually Checking Spark Plug
        G03011647Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      4. If the electrode is dry...OK.
      5. If the electrode is wet...Proceed to step  c.
      6. Reinstall the spark plug.
    3. Check the spark plug for any damage on its thread and insulator.

      If there is damage, replace the spark plug.

      Fig 3: Checking Spark Plug
      G03011648Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Recommended spark plug: 

      SPARK PLUG CHART

      DENSO made SK20R11
      NGK made IFR6A11
    4. Check the spark plug electrode gap.

      Maximum electrode gap for used spark plug: 1.3 mm (0.051 in.) 

      If the gap is greater than maximum, replace the spark plug.

      Correct electrode gap for new spark plug: 1.0 to 1.1 mm (0.039 to 0.043 in.) 

      Fig 4: Checking Spark Plug Electrode Gap
      G03011649Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Clean the spark plugs.

      If the electrode has traces of wet carbon, clean the electrode with a spark plug cleaner then dry it.

      • Air pressure: Blow 588 kPa (6 kgf/cm 2  , 85 psi) 
      • Duration: 20 seconds or less 

      HINT:

      If there are traces of oil, remove them with gasoline before using the spark plug cleaner.

      Fig 5: Cleaning Spark Plugs
      G03011650Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSPECT VVT SENSOR 
    1. Using an ohmmeter, measure the resistance between the terminals.

      RESISTANCE: 

      • 835 to 1,400 Ω at cold 
      • 1,060 to 1,645 Ω at hot 
      NOTE: "Cold" and "Hot" mean the temperature of the coils themselves.
      "Cold" is from -10°C (14°F) to 50°C (122°F) and "Hot" is from 50°C (122°F) to 100°C (212°F).
  3. INSPECT CRANKSHAFT POSITION SENSOR 
    1. Using an ohmmeter, measure the resistance between the terminals.

      RESISTANCE: 

      • 1,630 to 2,740 Ω at cold 
      • 2,065 to 3,225 Ω at hot 
      NOTE: "Cold" and "Hot" mean the temperature of the coils themselves.
      "Cold" is from -10°C (14°F) to 50°C (122°F) and "Hot" is from 50°C (122°F) to 100°C (212°F).