Generator ASSY: Replacement

DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
REMOVE AIR CLEANER INLET
REMOVE V-BANK COVER
REMOVE ENGINE UNDER COVER
REMOVE FAN AND GENERATOR V BELT
REMOVE VANE PUMP PULLEY
1. Using SST, remove the nut and vane pump pulley. SST 09960-10010 (09962-01000, 09963-01000)
Fig 1: Removing Vane Pump Pulley
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE GENERATOR
1. Disconnect the generator connector.
2. Remove the rubber cap and nut, and disconnect the generator wire.
3. Remove the bolt and disconnect the engine wire bracket.
4. Remove the 2 nuts, bolt and generator.
  NOTE: If the stud bolt of the nut is loose, replace the stud bolt.
INSTALL GENERATOR
1. Install the generator with the 2 nuts and bolt.
  Torque:
  - 39 N.m (398 kgf.cm, 29 ft.lbf) for bolt and nut A
  - 15 N.m (153 kgf.cm, 11 ft.lbf) for nut B
2. Connect the engine wire bracket with the bolt.
  
  Fig 2: Installing Generator
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL VANE PUMP PULLEY
1. Using SST, install the vane pump pulley with the bolt. SST 09960-10010 (09962-01000, 09963-01000)
  Torque: 43 N.m (438 kgf.cm, 32 ft.lbf)
  
  Fig 3: Installing Vane Pump Pulley
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FAN AND GENERATOR V BELT
INSTALL ENGINE UNDER COVER
INSTALL V-BANK COVER
Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)
INSTALL AIR CLEANER INLET
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
PERFORM INITIALIZATION (See INITIALIZATION )
NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.