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Service Data

AUTOMATIC TRANSMISSION SYS SERVICE DATA

Oil pump
Body clearance STD 0.10 - 0.17 mm (0.0039 - 0.0067 in.)
Max. 0.17 mm (0.0067 in.)
Tip clearance STD 0.07 - 0.15 mm (0.0028 - 0.0059 in.)
Max. 0.15 mm (0.0059 in.)
Side clearance STD 0.02 - 0.05 mm (0.0008 - 0.0020 in.)
Max. 0.05 mm (0.0020 in.)
Drive gear thickness Mark  
A 11.690 - 11.699 mm (0.4602 - 0.4606 in.)
B 11.700 - 11.709 mm (0.4606 - 0,4610 in.)
C 11.710 - 11.720 mm (0.4610 - 0.4614 in.)
D 11.721 - 11.730 mm (0.4615 - 0.4618 in.)
E 11.731 - 11.740 mm (0.4619 - 0.4622 in.)
Driven gear thickness Mark  
A 11.690 - 11.699 mm (0.4602 - 0.4606 in.)
B 11.700 - 11.709 mm (0.4606 - 0.4610 in.)
C 11.710 - 11.720 mm (0.4610 - 0.4614 in.)
D 11.721 - 11.730 mm (0.4615 - 0.4618 in.)
E 11.731 - 11.740 mm (0.4619 - 0.4622 in.)
Pump body bushing inside diameter STD 38.113--38.138 mm (1.50050--1.50149 in.)
Max. 38.188 mm (1.50346 in.)
Stator shaft bushing inside diameter STD 21.500 - 21.526 mm (0.84646 - 0.84748 in.)
Max. 21.57 mm (0.8492 in.)
AUTOMATIC TRANSMISSION SYS SERVICE DATA

Multiple disc clutch
Inside diameter STD 23.025 - 23.045 mm (0.9065 - 0.9073 in.)
Max. 23.09 mm (0.9091 in.)
AUTOMATIC TRANSMISSION SYS SERVICE DATA

Forward clutch
Pack clearance 1.00 - 1.25 mm (0.0394 - 0.4921 in.)
Return spring free length 26.74 mm (1.0528 in.)
Flange thickness Mark  
1 3.00 mm (0.1181 in.)
2 3.15 mm (0.1240 in.)
3 3.30 mm (0.1299 in.)
4 3.45 mm (0.1358 in.)
5 3.60 mm (0.1417 in.)
AUTOMATIC TRANSMISSION SYS SERVICE DATA

Reverse clutch
Pack clearance: 0.60 - 0.82 mm (0.02362 - 0.03228 in.)
Flange thickness Mark  
1 3.0 mm (0.118 in.)
2 3.1 mm (0.122 in.)
3 3.2 mm (0.126 in.)
4 3.3 mm (0.130 in.)
5 3.4 mm (0.134 in.)
6 3.5 mm (0.138 in.)
7 3.6 mm (0.142 in.)
AUTOMATIC TRANSMISSION SYS SERVICE DATA

Direct clutch &O/D clutch
Pack clearance 0.61 - 0.83 mm (0.02401 - 0.03268 in.)
Return spring free length 25.91 mm (1.0201 in.)
Flange thickness Mark  
0 2.5 mm (0.098 in.)
1 2.6 mm (0.102 in.)
2 2.7 mm (0.106 in.)
3 2.8 mm (0.110 in.)
4 2.9 mm (0.114 in.)
5 3.0 mm (0.118 in.)
6 3.1 mm (0.122 in.)
AUTOMATIC TRANSMISSION SYS SERVICE DATA

2nd brake
Pack clearance 0.62 - 0.91 mm (0.0244 - 0.0358 in.)
Return spring free length 16.61 mm (0.6539 in.)
Flange thickness Mark  
1 3.0 mm (0.118 in.)
2 3.1 mm (0.122 in.)
3 3.2 mm (0.126 in.)
4 3.3 mm (0.130 in.)
5 3.4 mm (0.134 in.)
6 3.5 mm (0.138 in.)
7 3.6 mm (0.142 in.)
AUTOMATIC TRANSMISSION SYS SERVICE DATA

U/D clutch
Pack clearance 1.51--1.71 mm (0.0594 - 0.0673 in.)
U/D clutch drum bushing inside diameter STD 37.06 - 37.08 mm (1.4591 - 1.4598 in.)
Max. 37.13 mm (1.4618 in.)
Return spring free length 17.14 mm (0.6752 in.)
Flange thickness Mark  
1 3.0 mm (0.118 in.)
2 3.1 mm (0.122 in.)
3 3.2 mm (0.126 in.)
4 3.3 mm (0.130 in.)
5 3.4 mm (0.134 in.)
AUTOMATIC TRANSMISSION SYS SERVICE DATA

U/D brake
Pack clearance 1.81 - 2.20 mm (0.0713 - 0.0866 in.)
Return spring free length 14.04 mm (0.5528 in.)
Flange thickness Mark  
1 3.0 mm (0.118 in.)
2 3.2 mm (0.126 in.)
3 3.4 mm (0.134 in.)
AUTOMATIC TRANSMISSION SYS SERVICE DATA

1st &reverse brake
Pack clearance 1.16 - 1.35 mm (0.0457 - 0.0531 in.)
Return spring free length 15.53 mm (0.6114 in.)
Flange thickness Mark  
1 1.8 mm (0.071 in.)
2 1.9 mm (0.075 in.)
3 2.0 mm (0.079 in.)
4 2.1 mm (0.083 in.)
5 2.2 mm (0.087 in.)
6 2.3 mm (0.091 in.)
7 2.4 mm (0.094 in.)
8 2.5 mm (0.098 in.)
AUTOMATIC TRANSMISSION SYS SERVICE DATA

U/D planetary gear
Preload (at 60 rpm) 0.50 - 1.42 N.m (5.1 - 14.5 kgf.cm, 0.06 - 0.17 in..lbf)
AUTOMATIC TRANSMISSION SYS SERVICE DATA

Front planetary gear
Turning torque (at 60 rpm) New Bearing 0.51 - 1.02 N.m (5.1 - 10.0 kgf.cm, 4.4 - 8.7 in..lbf)
Used Bearing 0.26 - 0.51 N.m (2.7 - 5.2 kgf.cm, 2.3 - 4.5 in..lbf)
AUTOMATIC TRANSMISSION SYS SERVICE DATA

Input shaft
End play 0.262 - 1.249 mm (0.0103 - 0.0492 in.)
AUTOMATIC TRANSMISSION SYS SERVICE DATA

Transaxle rear cover
Bearing press fit depth 20.55 - 21.25 mm (0.8091 - 0.8366 in.)
AUTOMATIC TRANSMISSION SYS SERVICE DATA

Transmission valve body
Valve body installation bolt length A 41 mm (1.614 in.)
B 57 mm (2.244 in.)
C 25 mm (0.984 in.)
AUTOMATIC TRANSMISSION SYS SERVICE DATA

Accumulator
Spring Free length/Outer diameter Color
B3 Inner 62.00 (2.4409)/15.50 (0.610) Purple
Outer 74.23 (2.9224)/16.50 (0.649) Purple
C2 60.96 (2.3999)/14.10 (0.555) Yellow
C3 72.20 (2.8425)/19.0 (0.748) Colorless
AUTOMATIC TRANSMISSION SYS SERVICE DATA

Front differential (U151E)
Backlash 0.05 - 0.20 mm (0.0020 - 0.0079 in.)
Thrust washer thickness Mark  
- 1.625 mm (0.0640 in.)
- 1.725 mm (0.0679 in.)
- 1.825 mm (0.0719 in.)
Praload (at 60 rpm) New bearing 0.20 - 0.69 N.m (2.0 - 7.0 kgf.cm, 1.8 - 6.1 in..lbf)
Used bearing 0.10 - 0.35 N.m (1.0 - 3.6 kgf.cm, 0.9 - 3.1 in..lbf)
Flange thickness Mark  
0 2.00 mm (0.0787 in.)
1 2.05 mm (0.0807 in.)
2 2.10 mm (0.0827 in.)
3 2.15 mm (0.0846 in.)
4 2.20 mm (0.0866 in.)
5 2.25 mm (0.0886 in.)
6 2.30 mm (0.0906 in.)
7 2.35 mm (0.0925 in.)
8 2.40 mm (0.0945 in.)
9 2.45 mm (0.0965 in.)
A 2.50 mm (0.0984 in.)
B 2.55 mm (0.1004 in.)
C 2.60 mm (0.1024 in.)
D 2.65 mm (0.1043 in.)
E 2.70 mm (0.1063 in.)
F 2.75 mm (0.1083 in.)
G 2.80 mm (0.1102 in.)
H 2.85 mm (0.1122 in.)
AUTOMATIC TRANSMISSION SYS SERVICE DATA

Front differential (U151F)
Side gear backlash 0.05 - 0.20 mm (0.0020 - 0.0079 in.)
Thrust washer thickness = Clearance - 0.162 - 0.265 mm (0.0064 - 0.0104 in.)  
  Mark  
A 0.95 mm (0.0373 in.)
B 1.00 mm (0.0393 in.)
C 1.05 mm (0.0413 in.)
D 1.10 mm (0.0433 in.)
E 1.15 mm (0.0453 in.)
F 1.20 mm (0.0472 in.)
G 1.25 mm (0.0492 in.)
H 1.30 mm (0.0512 in.)
J 1.35 mm (0.0532 in.)
K 1.40 mm (0.0552 in.)
Pinion's backlash 0.05 - 0.20 mm (0.0020 - 0.0079 in.)
Thrust washer thickness Mark  
MA 0.80 mm (0.0313 in.)
MB 0.85 mm (0.0333 in.)
MC 0.90 mm (0.0353 in.)
MD 0.95 mm (0.0373 in.)
ME 1.00 mm (0.0393 in.)
MF 1.05 mm (0.0413 in.)
MG 1.10 mm (0.0433 in.)
MH 1.15 mm (0.0453 in.)
MJ 1.20 mm (0.0472 in.)
MK 1.25 mm (0.0492 in.)
ML 1.30 mm (0.0512 in.)
MM 1.35 mm (0.0532 in.)
MN 1.40 mm (0.0552 in.)
Praload (at 60 rpm) New bearing 0.20 - 0.69 N.m (2.0 - 7.0 kgf.cm, 1.8 - 6.1 in..lbf)
Used bearing 0.10 - 0.35 N.m (1.0 - 3.6 kgf.cm, 0.9 - 3.1 in..lbf)
Flange thickness Mark  
0 2.00 mm (0.0787 in.)
1 2.05 mm (0.0807 in.)
2 2.10 mm (0.0827 in.)
3 2.15 mm (0.0846 in.)
4 2.20 mm (0.0866 in.)
5 2.25 mm (0.0886 in.)
6 2.30 mm (0.0906 in.)
7 2.35 mm (0.0925 in.)
8 2.40 mm (0.0945 in.)
9 2.45 mm (0.0965 in.)
A 2.50 mm (0.0984 in.)
B 2.55 mm (0.1004 in.)
C 2.60 mm (0.1024 in.)
D 2.65 mm (0.1043 in.)
E 2.70 mm (0.1063 in.)
F 2.75 mm (0.1083 in.)
G 2.80 mm (0.1102 in.)
H 2.85 mm (0.1122 in.)
Oil seal press in depth 5.5 - 6.5 mm (0.217 - 0.256 in.)
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