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Transfer Wire: Installation

  1. INSTALL TRANSFER WIRE 
    1. Coat the transfer wire O-ring with ATF.
      Fig 1: Coating Transfer Wire O-Ring With ATF
      G04020479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transfer wire with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    3. Connect the 2 transfer wire connectors to the transfer control solenoid.
    4. Install the transfer upper valve body with the 4 bolts.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      Fig 2: Identifying Transfer Wire With Bolt
      G04020480Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TRANSFER OIL PAN 
    1. Install the transfer oil cleaner magnet to the transfer oil pan.
      Fig 3: Identifying Transfer Oil Cleaner Magnet To Transfer Oil Pan
      G04020481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove all residual FIPG material from the contacting surfaces using gasoline or alcohol.
    3. Apply seal packing to the transfer chain case front as shown in the illustration.

      Seal packing: 

      Part No. 08826-00090, THREE BOND or equivalent 

      Fig 4: Applying Seal Packing To Transfer Chain Case Front
      G04020482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Temporarily tighten the 9 bolts in several steps, and then tighten to the specified torque.

      Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

      Fig 5: Identifying Transfer Oil Pan
      G04020483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSFER DYNAMIC DAMPER 
    1. Install the transfer dynamic damper with the 2 bolts.

      Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

      Fig 6: Identifying Transfer Dynamic Damper
      G04020484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL ENGINE REAR MOUNTING MEMBER 
    1. Install the engine rear mounting member with the 4 bolts and 3 nuts.

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) (Bolt) 38 N*m (387 kgf*cm, 28 ft.*lbf) (Nut) 

      Fig 7: Identifying Engine Rear Mounting Member
      G04020485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT EXHAUST PIPE ASSEMBLY 

    (See INSTALLATION )

  6. ADD AUTOMATIC TRANSMISSION FLUID (See  AUTOMATIC TRANSMISSION FLUID  ) 
  7. CHECK FOR EXHAUST GAS LEAKS