Cranking Holding Function Circuit: Wiring Diagram
- CHECK OPERATION OF ENGINE CRANKING
- When turning the engine switch to start, check whether the starter motor starts.
OK : CHECK FOR INTERMITTENT PROBLEMS
NG : GO TO NEXT STEP.
- READ DATA LIST (STARTER SIGNAL)
- Connect the intelligent tester to the CAN VIM. Then connect the CAN VIM to the DLC3.
- Enter the following menu: DIAGNOSIS / ENHANCED OBD II / DATA LIST / PRIMARY / STARTER SIG.
- Confirm the starter signal status when the engine switch is operated.
OK:
ENGINE SWITCH POSITION SPECIFICATIONSEngine Switch Position STARTER SIG On (IG) OFF Start ON
OK : Go to step 6
NG : GO TO NEXT STEP.
- CHECK ECM (STSW AND STAR VOLTAGE)
- Measure the voltage of the A6 and E7 ECM connectors.
Standard voltage
TESTER CONNECTION AND SPECIFIED CONDITION CHARTTester Connection Specified Condition A6-19 (STSW) - E7-7 (E1) 9 to 14 V E7-4 (STAR) - E7-7 (E1) 9 to 14 V Result
VOLTAGE SPECIFICATIONSTerminal STSW Terminal STAR Proceed to 9 to 14 V 9 to 14 V A 9 to 14 V 0 V B 0 V 0 V C
B : REPLACE ECM
C : Go to step 10
A : GO TO NEXT STEP.
- Measure the voltage of the A6 and E7 ECM connectors.
- INSPECT RELAY (Marking: ST CUT)
- Remove the starter cut relay from engine room No. 2 relay block.
- Measure the resistance of the relay.
Standard resistance
TESTER CONNECTION AND SPECIFIED CONDITION CHARTTester Connection Specified Condition 3-5 10 kΩ or higher 3-5 Below 1 Ω (when battery voltage is applied to terminals 1 and 2)
NG : REPLACE RELAY
OK : GO TO NEXT STEP.
- INSPECT PARK/NEUTRAL POSITION SWITCH
- Move the shift lever to the P or N position.
- Disconnect the E25 PNP switch connector.
- Measure the resistance of the PNP switch.
Standard resistance
TESTER CONNECTION AND SPECIFIED CONDITION CHARTShift Position Tester Connection Specified Condition P or N 9 - 6 Below 1 Ω
NG : REPLACE PARK/NEUTRAL POSITION SWITCH
OK : REPAIR OR REPLACE HARNESS AND CONNECTOR (PARK / NEUTRAL POSITION SWITCH - ECM, ECM - ST CUT RELAY, ST CUT RELAY - PARK / NEUTRAL POSITION SWITCH)
- INSPECT RELAY (Marking: STARTER)
- Remove the starter relay from engine room No. 1 relay block.
- Measure the resistance of the relay.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Standard resistance
TESTER CONNECTION AND SPECIFIED CONDITION CHARTTester Connection Specified Condition 3 - 5 10 kΩ or higher 3 - 5 Below 1 Ω (when battery voltage is applied to terminals 1 and 2)
NG : REPLACE RELAY
OK : GO TO NEXT STEP.
- CHECK WIRE HARNESS (PARK / NEUTRAL POSITION SWITCH - STARTER RELAY)
- Check the wire harness between the PNP switch and starter relay.
- Disconnect the E25 PNP switch connector.
- Remove the starter relay from the engine room No. 1 relay block.
- Measure the resistance of the wire harness side connectors.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Standard resistance
TESTER CONNECTION AND SPECIFIED CONDITION CHARTTester Connection Specified Condition E25-6 (PNP switch) - Relay block starter relay terminal 1 Below 1 Ω E25-6 (PNP switch) - Relay block starter relay terminal 1 - Body ground 10 kΩ or higher
- Check the wire harness between the starter relay and body ground.
NG : REPAIR OR REPLACE HARNESS AND CONNECTOR
OK : GO TO NEXT STEP.
- Check the wire harness between the PNP switch and starter relay.
- INSPECT ENGINE ROOM RELAY BLOCK (STARTER RELAY VOLTAGE)
- Remove the starter relay from the engine room No. 1 relay block.
- Measure the resistance of the wire harness side connector.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Standard voltage
TESTER CONNECTION AND SPECIFIED CONDITION CHARTTester Connection Specified Condition Relay block starter relay terminal 5 - Body ground 9 to 14 V
NG : REPAIR OR REPLACE HARNESS AND CONNECTOR
OK : GO TO NEXT STEP.
- INSPECT RELAY
NG : REPAIR OR REPLACE STARTER
OK : REPAIR OR REPLACE HARNESS AND CONNECTOR (STARTER RELAY - STARTER, STARTER - BATTERY)
- CHECK WIRE HARNESS (ECM - POWER SOURCE CONTROL ECU)
- Disconnect the A6 ECM connector.
- Disconnect the K73 ECU connector.
- Measure the resistance of the wire harness side connectors.
Standard resistance
TESTER CONNECTION AND SPECIFIED CONDITION CHARTTester Connection Specified Condition A6-19 (STSW) - K73-39 (STSW) Below 1 Ω A6-19 (STSW) or K73-39 (STSW) - Body ground 10 kΩ or higher
NG : REPAIR OR REPLACE HARNESS AND CONNECTOR
OK : INSPECT STARTING SYSTEM