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Cranking Holding Function Circuit: Wiring Diagram

Fig 1: Cranking Holding Function Circuit Wiring Diagram (1 Of 2)
G04027162Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Fig 2: Cranking Holding Function Circuit Wiring Diagram (2 Of 2)
G04027163Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  1. CHECK OPERATION OF ENGINE CRANKING 
    1. When turning the engine switch to start, check whether the starter motor starts.

    OK : CHECK FOR INTERMITTENT PROBLEMS 

    NG : GO TO NEXT STEP. 

  2. READ DATA LIST (STARTER SIGNAL) 
    1. Connect the intelligent tester to the CAN VIM. Then connect the CAN VIM to the DLC3.
    2. Enter the following menu: DIAGNOSIS / ENHANCED OBD II / DATA LIST / PRIMARY / STARTER SIG.
    3. Confirm the starter signal status when the engine switch is operated.

      OK: 

      ENGINE SWITCH POSITION SPECIFICATIONS

      Engine Switch Position STARTER SIG
      On (IG) OFF
      Start ON

    OK : Go to step   6 

    NG : GO TO NEXT STEP. 

  3. CHECK ECM (STSW AND STAR VOLTAGE) 
    1. Measure the voltage of the A6 and E7 ECM connectors.
      Fig 3: Measuring Voltage Of A6 And E7 ECM Connectors
      G04027164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard voltage 

      TESTER CONNECTION AND SPECIFIED CONDITION CHART

      Tester Connection Specified Condition
      A6-19 (STSW) - E7-7 (E1) 9 to 14 V
      E7-4 (STAR) - E7-7 (E1) 9 to 14 V

      Result 

      VOLTAGE SPECIFICATIONS

      Terminal STSW Terminal STAR Proceed to
      9 to 14 V 9 to 14 V A
      9 to 14 V 0 V B
      0 V 0 V C

    B : REPLACE ECM 

    C : Go to step   10 

    A : GO TO NEXT STEP. 

  4. INSPECT RELAY (Marking: ST CUT) 
    1. Remove the starter cut relay from engine room No. 2 relay block.
    2. Measure the resistance of the relay.
      Fig 4: Measuring Resistance Of Relay
      G04027165Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard resistance 

      TESTER CONNECTION AND SPECIFIED CONDITION CHART

      Tester Connection Specified Condition
      3-5 10 kΩ or higher
      3-5 Below 1 Ω (when battery voltage is applied to terminals 1 and 2)

    NG : REPLACE RELAY 

    OK : GO TO NEXT STEP. 

  5. INSPECT PARK/NEUTRAL POSITION SWITCH 
    1. Move the shift lever to the P or N position.
    2. Disconnect the E25 PNP switch connector.
    3. Measure the resistance of the PNP switch.
      Fig 5: Measuring Resistance Of PNP Switch
      G04027166Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard resistance 

      TESTER CONNECTION AND SPECIFIED CONDITION CHART

      Shift Position Tester Connection Specified Condition
      P or N 9 - 6 Below 1 Ω

    NG : REPLACE PARK/NEUTRAL POSITION SWITCH 

    OK : REPAIR OR REPLACE HARNESS AND CONNECTOR (PARK / NEUTRAL POSITION SWITCH - ECM, ECM - ST CUT RELAY, ST CUT RELAY - PARK / NEUTRAL POSITION SWITCH) 

  6. INSPECT RELAY (Marking: STARTER) 
    1. Remove the starter relay from engine room No. 1 relay block.
    2. Measure the resistance of the relay.
      Fig 6: Identifying Starter Relay From Engine Room Relay Block
      G04027167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard resistance 

      TESTER CONNECTION AND SPECIFIED CONDITION CHART

      Tester Connection Specified Condition
      3 - 5 10 kΩ or higher
      3 - 5 Below 1 Ω (when battery voltage is applied to terminals 1 and 2)

    NG : REPLACE RELAY 

    OK : GO TO NEXT STEP. 

  7. CHECK WIRE HARNESS (PARK / NEUTRAL POSITION SWITCH - STARTER RELAY) 
    1. Check the wire harness between the PNP switch and starter relay.
      1. Disconnect the E25 PNP switch connector.
      2. Remove the starter relay from the engine room No. 1 relay block.
      3. Measure the resistance of the wire harness side connectors.
        Fig 7: Measuring Resistance Of Wire Harness Side Connectors
        G04027168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard resistance 

        TESTER CONNECTION AND SPECIFIED CONDITION CHART

        Tester Connection Specified Condition
        E25-6 (PNP switch) - Relay block starter relay terminal 1 Below 1 Ω
        E25-6 (PNP switch) - Relay block starter relay terminal 1 - Body ground 10 kΩ or higher
    2. Check the wire harness between the starter relay and body ground.
      1. Remove the starter relay from the engine room No. 1 relay block.
      2. Measure the resistance of the wire harness side connector.

        Standard resistance 

        TESTER CONNECTION AND SPECIFIED CONDITION CHART

        Tester Connection Specified Condition
        Relay block starter relay terminal 2 - Body ground Below 1 Ω

    NG : REPAIR OR REPLACE HARNESS AND CONNECTOR 

    OK : GO TO NEXT STEP. 

  8. INSPECT ENGINE ROOM RELAY BLOCK (STARTER RELAY VOLTAGE) 
    1. Remove the starter relay from the engine room No. 1 relay block.
    2. Measure the resistance of the wire harness side connector.
      Fig 8: Measuring Resistance Of Wire Harness Side Connector
      G04027169Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard voltage 

      TESTER CONNECTION AND SPECIFIED CONDITION CHART

      Tester Connection Specified Condition
      Relay block starter relay terminal 5 - Body ground 9 to 14 V

    NG : REPAIR OR REPLACE HARNESS AND CONNECTOR 

    OK : GO TO NEXT STEP. 

  9. INSPECT RELAY 

    NG : REPAIR OR REPLACE STARTER 

    OK : REPAIR OR REPLACE HARNESS AND CONNECTOR (STARTER RELAY - STARTER, STARTER - BATTERY) 

  10. CHECK WIRE HARNESS (ECM - POWER SOURCE CONTROL ECU) 
    1. Disconnect the A6 ECM connector.
    2. Disconnect the K73 ECU connector.
    3. Measure the resistance of the wire harness side connectors.
      Fig 9: Identifying K73 ECU Connector
      G04027170Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard resistance 

      TESTER CONNECTION AND SPECIFIED CONDITION CHART

      Tester Connection Specified Condition
      A6-19 (STSW) - K73-39 (STSW) Below 1 Ω
      A6-19 (STSW) or K73-39 (STSW) - Body ground 10 kΩ or higher

    NG : REPAIR OR REPLACE HARNESS AND CONNECTOR 

    OK : INSPECT STARTING SYSTEM