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Automatic Transmission Assembly: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE ENGINE UNDER COVER 
  3. REMOVE ENGINE UNDER COVER NO.2 
  4. REMOVE FRONT EXHAUST PIPE ASSEMBLY 

    (REMOVAL )

  5. REMOVE EXHAUST PIPE NO.1 SUPPORT BRACKET SUB-ASSEMBLY 
    1. Remove the 2 bolts and exhaust pipe No.1 support bracket sub-assembly.
  6. REMOVE PROPELLER W/CENTER BEARING SHAFT ASSEMBLY 

    (REMOVAL )

  7. DRAIN AUTOMATIC TRANSMISSION FLUID (See  REMOVAL   ) 
  8. REMOVE ENGINE UNDER COVER AIR GUIDE BRACKET (See  REMOVAL   ) 
  9. SEPARATE OIL COOLER INLET TUBE NO.1 
    Fig 1: Identifying Exhaust Pipe No 1 Support Bracket Sub-Assembly
    G04028477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the 2 bolts and 2 clamps.
      Fig 2: Identifying Clamps
      G04028478Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Loosen the union nut and separate the oil cooler inlet tube No.1.
      Fig 3: Separating Oil Cooler Inlet Tube No 1
      G04028479Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE OIL COOLER OUTLET TUBE NO.1 
    1. Loosen the union nut and separate the oil cooler outlet tube No.1.
      Fig 4: Separating Oil Cooler Outlet Tube No 1
      G04028480Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE FLOOR SHIFT GEAR SHIFTING ROD SUBASSEMBLY 
    1. Remove the nut and separate the floor shift gear shifting rod.
      Fig 5: Separating Floor Shift Gear Shifting Rod
      G04028481Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY 
    1. Support the automatic transmission with a transmission jack.
      Fig 6: Supporting Automatic Transmission With Transmission Jack
      G04028482Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE ENGINE REAR MOUNTING MEMBER 
    1. Remove the 4 bolts and separate the engine rear mounting member.
      Fig 7: Separating Engine Rear Mounting Member
      G04028483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 nuts and engine rear mounting member.
      Fig 8: Identifying Engine Rear Mounting Member
      G04028484Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. DISCONNECT WIRE HARNESS AND CONNECTORS 
    1. Tilt down the automatic transmission.
      NOTE: Take care so that the cooling fan does not come into contact with the fan shroud.
      Fig 9: Lowering Automatic Transmission
      G04028485Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 5 bolts and wire harness clamps.

      HINT:

      Bolt (A) is tightened to the transmission housing.

    3. Disconnect the park/neutral position switch connector.
    4. Disconnect the transmission wire connector.
    5. Disconnect the 2 speed sensor connectors.
    6. Separate the wire harness from the automatic transmission.
      Fig 10: Identifying Wire Harness Clamps
      G04028486Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE FLYWHEEL HOUSING UNDER COVER 
    1. Remove the 2 bolts and flywheel housing under cover.
      Fig 11: Identifying Flywheel Housing Under Cover
      G04028487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY 
    1. Turn the crankshaft to gain access to each bolt.
    2. Hold the crankshaft pulley nut with a wrench and remove the 6 bolts.
      Fig 12: Identifying Bolts
      G04028488Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 9 bolts.
    4. Separate and remove the automatic transmission.
      Fig 13: Identifying Automatic Transmission
      G04028489Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE ENGINE MOUNTING INSULATOR REAR NO.1 
    1. Remove the 4 bolts and engine mounting insulator rear No.1.
      Fig 14: Identifying Engine Mounting Insulator Rear No 1
      G04028490Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE TRANSMISSION CONTROL SHAFT LEVER RH 
    1. Remove the nut and transmission control shaft lever RH.
      Fig 15: Identifying Transmission Control Shaft Lever RH
      G04028491Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY 
    1. Put matchmarks on the transmission case and torque converter clutch.
    2. Remove the torque converter clutch from the automatic transmission.
      Fig 16: Putting Matchmarks On Transmission Case And Torque Converter Clutch
      G04028492Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002