Automatic Transmission Unit: Reassembly

1. Coat 2 new O-rings with ATF, and install them to the brake reaction sleeve.
2. Coat 2 new O-rings with the ATF, and install them to the brake piston No.4.
3. Install the brake piston No.4 to the reaction sleeve.
   NOTE: Be careful not to damage the O-rings.
   Fig 2: Identifying O-Rings

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat a new O-ring with ATF, and install it to the reaction sleeve.
2. With the brake piston No.4 underneath (the rear side), install the brake reaction sleeve and the brake piston No.4 to the transmission case.
   NOTE: Be careful not to damage the O-rings.
   Fig 3: Identifying Brake Reaction Sleeve

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat a new O-ring with ATF.
2. Install the O-ring on the 1st and reverse brake piston.
3. With the spring seat of the piston facing upwards (the front side), place the piston in the transmission case.
   NOTE: Be careful not to damage the O-ring.
   Fig 4: Identifying 1St And Reverse Brake Piston

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Place the brake return spring onto the brake piston No.4.
   Fig 5: Placing Brake Return Spring Onto Brake Piston No 4

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Place SST on the brake return spring, and compress the return spring.

   SST 09350-30020 (09350-07050) 

2. Using SST, install the snap ring.

   SST 09350-30020 (09350-07070) 

   Fig 6: Identifying Snap Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the brake apply tube with its protruding part fitting into the groove of the transmission case as shown in the illustration.
   NOTE: Engage the 1st and reverse brake piston claw with the protrusion of the brake apply tube.
   Fig 7: Identifying Brake Apply Tube Into Groove Of Transmission Case

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the thrust bearing race No.9.

   Race diameter 

   RACE DIAMETER SPECIFICATIONS
   
   

   	Inside	Outside
   Thrust bearing race	47.1 mm (1.854 in.)	67.1 mm (2.642 in.)

   Fig 8: Identifying Thrust Bearing Race

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 thrust needle roller bearings.

   Thrust needle roller bearing diameter 

   THRUST NEEDLE ROLLER BEARING DIAMETER SPECIFICATIONS
   
   

   	Inside	Outside
   Bearing A	21.5 mm (0.847 in.)	40.8 mm (1.606 in.)
   Bearing B	43.6 mm (1.717 in.)	61.0 mm (2.402 in.)

   Fig 9: Identifying Thrust Needle Roller Bearings

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the rear planetary gear assembly.

1. Install the sleeve, 4 plates, the 4 discs and the flange.

   Install in order: 

   P = Plate, D = Disc, F = Flange, S = Sleeve 

   F - D - P - D - P - D - P - D - P - S 

   Fig 11: Identifying Sleeve, Plates, Discs And Flange

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the brake plate stopper spring.
   Fig 12: Identifying Brake Plate Stopper Spring

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1. Install the thrust bearing race No.8, the thrust needle roller bearing, the thrust bearing race No.7 and the planetary ring gear flange to the intermediate shaft.

   Bearing and race diameter 

   BEARING AND RACE DIAMETER SPECIFICATIONS
   
   

   	Inside	Outside
   Thrust bearing race No.7	33.4 mm (1.315 in.)	49.0 mm (1.929 in.)

   Fig 13: Identifying Thrust Bearing Race No 8, Thrust Needle Roller Bearing And Thrust Bearing Race No 7

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   BEARING AND RACE DIAMETER SPECIFICATIONS
   
   

   	Inside	Outside
   Thrust needle roller bearing	32.1 mm (1.264 in.)	49.35 mm (1.943 in.)
   Thrust bearing race No.8	32.1 mm (1.264 in.)	49.0 mm (1.929 in.)

1. Install the 1 way No.3 clutch assembly and the 1 way clutch inner race to the intermediate shaft.
   Fig 14: View Of 1 Way No 3 Clutch Assembly & Intermediate Shaft Inner Race

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1. Install the intermediate shaft with 1 way No.3 clutch assembly to the transmission case.
   Fig 15: Identifying Intermediate Shaft With 1 Way No 3 Clutch Assembly To Transmission Case

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2. Using SST, install the snap ring.

   SST 09350-30020 (09350-07050, 09350-07060) 

   Fig 16: Identifying Snap Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the center planetary gear assembly and the planetary sun gear to the transmission case.
2. Coat the thrust bearing race with petroleum jelly, and install it onto the center planetary ring gear.

   Race diameter 

   RACE DIAMETER SPECIFICATIONS
   
   

   	Inside	Outside
   Race	53.7 mm (2.114 in.)	74.0 mm (2.913 in.)

   Fig 17: View Of Center Planetary Gear Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat 2 new O-rings with ATF, and install them to the brake piston No.2.
2. Being careful not to damage the O-rings, press the brake piston No.2 into the brake cylinder No.2.
3. Install the brake piston No.2 to the transmission case.

   HINT:

   Install the brake cylinder No.2 so that the projection protrudes from the upside of the transmission case.

4. Check that the oil pressure apply hole of the brake cylinder No.2 aligns with the oil pressure apply hole of the transmission case.
   Fig 18: Identifying O-Rings To Brake Piston No 2

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   Fig 19: Identifying Oil Pressure Apply Hole Of Brake Cylinder No 2

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1. Install the 2 flanges, 3 plates, 4 discs and brake piston return spring.

   Install in order: 

   P = Plate, D = Disc, F = Flange 

   F - D - P - D - P - D - P - D - F 

   Fig 20: Identifying Flanges, Plates, Discs And Brake Piston Return Spring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST and a press, install the brake No.2 spring snap ring.

   SST 09351-40010 (09351-04010, 09351-04020, 09351-04040, 09351-04050) 

1. Coat 2 new O-rings with ATF, and install them on the brake piston No.1.
2. Be careful not to damage the O-rings. Press the brake piston No.1 into the brake cylinder No.1.
   Fig 22: Identifying O-Rings On Brake Piston No 1

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the brake piston return spring and the brake piston No.1 with the brake cylinder No.1 to the transmission case.

   HINT:

   Install the brake cylinder No.1 so that the projection protrudes from the upside of the transmission case.

   Fig 23: Identifying Brake Piston Return Spring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Check that the oil pressure apply hole of the brake cylinder No.1 aligns with the oil pressure apply hole of the transmission case.
   Fig 24: Identifying Oil Pressure Apply Hole Of Brake Cylinder No 1

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a press, install the brake piston return spring snap ring.

   SST 09351-40010 (09351-04010, 09351-04030, 09351-04040, 09351-04050) 

1. Install the thrust needle roller bearing to the front planetary ring gear flange.

   Thrust needle roller bearing diameter 

   Fig 25: Identifying Brake Piston Return Spring Snap Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   THRUST NEEDLE ROLLER BEARING DIAMETER SPECIFICATIONS
   
   

   	Inside	Outside
   Thrust needle roller bearing	55.7 mm (2.193 in.)	76.4 mm (3.008 in.)

2. Install the center planetary ring gear and the front planetary ring gear flange on the front planetary ring gear.
   Fig 26: Identifying Center Planetary Ring Gear And Front Planetary Ring Gear Flange

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a screwdriver, install the snap ring.
   NOTE: Install the snap ring to the ring gear so that the both ends of the snap ring come to the center of a protrusion on the ring gear.
   Fig 27: Identifying Snap Ring

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1. Install the front planetary ring gear to the transmission case.
   Fig 28: Identifying Front Planetary Ring Gear

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the thrust needle roller bearing and the thrust washer.
2. Coat the thrust bearing race with petroleum jelly, and install it onto the front planetary ring gear.

   Thrust needle roller bearing and race diameter 

   THRUST NEEDLE ROLLER BEARING AND RACE DIAMETER SPECIFICATIONS
   
   

   	Inside	Outside
   Bearing	43.4 mm (1.709 in.)	58.3 mm (2.295 in.)
   Race	38.0 mm (1.496 in.)	57.0 mm (2.244 in.)

   Fig 29: Identifying Thrust Needle Roller Bearing And Thrust Washer

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the front planetary gear assembly and the 1 way clutch inner race to the transmission case.

1. Install the 3 plates, the 3 discs and the flange.

   Install in order: 

   P = Plate, D = Disc, F = Flange 

   F - D - P - D - P - D - P 

   Fig 31: Identifying Plates, Discs And Flange

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat 2 new O-rings with ATF, and install them to the 2nd brake piston.
2. Be careful not to damage the O-rings. Press the 2nd brake piston into the 2nd brake cylinder.
   Fig 32: Identifying O-Rings To 2Nd Brake Piston

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using SST and a press, install the return spring with the snap ring.
   NOTE: Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.

   SST 09351-40010 (09351-04060, 09351-04070) 

   Fig 33: Identifying Return Spring With Snap Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 2nd brake cylinder to the transmission case.
   Fig 34: Identifying 2Nd Brake Cylinder To Transmission Case

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Check that the oil pressure apply hole of the brake cylinder aligns with the oil pressure apply hole of the transmission case.
   Fig 35: Identifying Oil Pressure Apply Hole Of Brake Cylinder

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 1 way clutch assembly and the thrust washer to the transmission case.
   Fig 36: Identifying One Way Clutch Assembly And Thrust Washer

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST, install the snap ring.

   SST 09350-30020 (09350-07060) 

   Fig 37: Identifying Snap Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the cushion plate, flange, the 4 discs and the 4 plates to the transmission case.

   Install in order: 

   P = Plate, D = Disc, F = Flange, C = Cushion 

   Plate 

   F - D - P - D - P - D - P - D - P - C 

   Fig 38: Identifying Cushion Plate, Flange, Discs And Plates To Transmission Case

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a screwdriver, install the snap ring.

   SST 09350-30020 (09350-07060) 

   Fig 39: Identifying Snap Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 1 way No.2 clutch assembly and washer No.2 to the clutch drum and input shaft.
   Fig 40: View Of 1 Way no. 2 Clutch Assembly And Clutch Drum Thrust Washer

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the thrust needle roller bearings and thrust washer.
2. Coat the race with petroleum jelly and install it onto the clutch drum and input shaft assembly.

   Thrust needle roller bearing and diameter 

   Fig 41: Identifying Thrust Needle Roller Bearings And Thrust Washer

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   THRUST NEEDLE ROLLER BEARING DIAMETER SPECIFICATIONS
   
   

   	Inside	Outside
   Thrust needle roller bearing A	71.9 mm (2.831 in.)	85.6 mm (3.370 in.)
   Thrust needle roller bearing B	34.6 mm (1.362 in.)	52.0 mm (2.047 in.)
   Bearing Race	37.0 mm (1.457 in.)	52.3 mm (2.059 in.)

3. Install the clutch drum and input shaft onto the transmission case.
   Fig 42: Identifying Clutch Drum And Input Shaft Onto Transmission Case

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the thrust bearing race No.1 to the front oil pump.
   RACE DIAMETER SPECIFICATIONS
   
   

   	Inside	Outside
   Race	74.2 mm (2.921 in.)	87.74 mm (3.454 in.)

   Fig 43: Identifying Thrust Bearing Race No 1 To Front Oil Pump

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Coat a new O-ring with ATF, and install it around the oil pump assembly.
3. Place the oil pump through the input shaft, and align the bolt holes of the oil pump assembly with the transmission case.
4. Hold the input shaft, and lightly press the oil pump body to slide the oil seal rings into the overdrive direct clutch drum.
   Fig 44: Identifying O-Ring Around Oil Pump Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the 10 bolts.

   Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

   Fig 45: Identifying Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST, drive in 2 new oil seals.

   SST 09350-30020 (09350-07110) 

2. Coat the oil seal lips with MP grease.

1. Install a new spacer to the manual valve lever.
2. Install the manual valve lever shaft to the transmission case through the manual valve lever.
   Fig 47: Identifying Manual Valve Lever Shaft To Transmission Case

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a hammer, drive in a new spring pin.
   Fig 48: Identifying Spring Pin

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Align the manual valve lever indentation with the spacer hole, and stake them together with the punch.
5. Make sure that the shaft rotates smoothly.
   Fig 49: Aligning Manual Valve Lever Indentation With Spacer Hole And Staking With Punch

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the E-ring to the shaft.
2. Install the parking lock pawl, the shaft and the spring.
   Fig 50: Identifying Parking Lock Pawl Shaft And Spring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the parking lock rod to the manual valve lever.
   Fig 51: View Of Parking Lock Rod And Manual Valve Lever

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Place the parking lock pawl bracket onto the transmission case and tighten the 3 bolts.

   Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

   Fig 52: Identifying Parking Lock Pawl Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Shift the manual valve lever to the P position, and confirm the planetary gear is correctly locked up by the lock pawl.
   Fig 53: Locking Planetary Gear By Lock Pawl

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 2 springs and the accumulator valve to the hole.
   Fig 54: Identifying Springs And Accumulator Valve (1 Of 2)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   B-1 accumulator spring 

   Inner spring: 

   B-1 ACCUMULATOR SPRING (INNER) DIAMETER SPECIFICATIONS
   
   

   Free length	Outer diameter	Color
   44.98 mm (1.7709 in.)	11.30 mm (0.445 in.)	Natural

   Outer spring: 

   B-1 ACCUMULATOR SPRING (OUTER) DIAMETER SPECIFICATIONS
   
   

   Free length	Outer diameter	Color
   46.36 mm (1.8252 in.)	17.10 mm (0.6732 in.)	Natural

   Fig 55: Identifying Springs And Accumulator Valve (2 Of 2)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat 2 new O-rings with ATF, and install them to the piston.
   Fig 56: Identifying Springs And C-3 Accumulator Piston (1 Of 2)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 springs and the accumulator piston to the hole.

   C-3 accumulator spring 

   Inner spring: 

   C-3 ACCUMULATOR SPRING (INNER) DIAMETER SPECIFICATIONS
   
   

   Free length	Outer diameter	Color
   44.0 mm (1.732 in.)	14.0 mm (0.551 in.)	Yellow

   Outer spring: 

   C-3 ACCUMULATOR SPRING (OUTER) DIAMETER SPECIFICATIONS
   
   

   Free length	Outer diameter	Color
   76.65 mm (3.0178 in.)	20.10 mm (0.7913 in.)	Natural

   Fig 57: Identifying Springs And C-3 Accumulator Piston (2 Of 2)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat 2 new O-rings with ATF, and install them to the piston.
   Fig 58: Identifying Springs And B-3 Accumulator Piston (1 Of 2)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the spring and the accumulator piston to the hole.

Accumulator spring 

Fig 59: Identifying Springs And B-3 Accumulator Piston (2 Of 2)

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat 2 new O-rings with ATF, and install them to the piston.
   Fig 60: Identifying Springs And C-2 Accumulator Piston

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the spring and the accumulator piston to the hole.

Accumulator spring 

Fig 61: Identifying Spring And Accumulator Piston To Hole

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the check ball body and the spring.
   Fig 62: Identifying Check Ball Body And Spring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 3 brake drum gaskets.
   Fig 63: Identifying Brake Drum Gaskets

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 3 transaxle case gaskets.
   Fig 64: Identifying Transaxle Case Gaskets

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Align the groove of the manual valve lever with the pin of the manual valve.
   Fig 65: Aligning Groove Of Manual Valve Lever

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 20 bolts.

   Torque: 11 N*m (110 kgf*cm, 8 ft.*lbf) 

   HINT:

   Each bolt length is indicated below.

   Bolt length: 

   Bolt A: 

   25 mm (0.98 in.) 

   Bolt B: 

   36 mm (1.42 in.) 

   Bolt C: 

   45 mm (1.77 in.) 

   Bolt D: 

   50 mm (1.97 in.) 

   Fig 66: Identifying Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the detent spring and the detent spring cover with the bolt.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

   Fig 67: Identifying Detent Spring And Detent Spring Cover With Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install a new O-ring to the transmission wire.
2. Install the transmission wire.
3. Install the bolt.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   Fig 68: Locating Transmission Internal Wiring Harness bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the 9 solenoid connectors.
5. Install the ATF temperature sensor and clamp with the bolt.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

6. Install the clamps with the 2 bolts.

   Torque: Bolt A 

   6.4 N*m (65 kgf*cm, 57 in.*lbf) 

   Bolt B 

   10 N*m (102 kgf*cm, 7 ft.*lbf) 

   Fig 69: Identifying ATF Temperature Sensor And Clamp With Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat a new O-ring with ATF, and install it to the valve body oil strainer assembly.
2. Install the oil strainer with the 4 bolts.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

   Fig 70: Identifying Oil Strainer With 4 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 3 transmission oil cleaner magnets.

1. Install a new gasket on the oil pan.
2. Install and tighten the 20 bolts.

   Torque: 4.4 N*m (45 kgf*cm, 39 in.*lbf) 

3. Install a new gasket and the drain plug.

   Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

4. Install a new gasket and the over flow plug.

   Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

   Fig 71: Identifying Transmission Oil Cleaner Magnets

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST and a hammer, install a new oil seal.

   SST 09309-37010 

1. Install the 2 washers and RR cover sleeve to the output shaft.
   Fig 73: Identifying Washers And RR Cover Sleeve To Output Shaft

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the thrust needle roller bearing and the 2 bearing races.
2. Using a snap ring expander, install a new snap ring.
   Fig 74: Identifying Snap Ring

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using a feeler gauge, measure the clearance between the snap ring and the race.

   Clearance: 

   0.02 to 0.12 mm (0.0008 to 0.0047 in.) 

   If the clearance is outside the standard, select another race that brings the clearance within the standard.

   HINT:

   There are 12 different thickness for the race.

   Flange thickness 

   FLANGE THICKNESS SPECIFICATIONS
   
   

   NO.	Thickness	NO.	Thickness
   1	3.80 mm (0.1496 in.)	7	4.10 mm (0.1614 in.)
   2	3.85 mm (0.1516 in.)	8	4.15 mm (0.1634 in.)
   3	3.90 mm (0.1535 in.)	9	4.20 mm (0.1653 in.)
   4	3.95 mm (0.1555 in.)	10	4.25 mm (0.1673 in.)
   5	4.00 mm (0.1575 in.)	11	4.30 mm (0.1693 in.)
   6	4.05 mm (0.1594 in.)	12	4.35 mm (0.1713 in.)

   Fig 75: Measuring Clearance Between Snap Ring And Race

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Clean the threads of the bolts and the case with white gasoline.
5. Apply FIPG to the extension housing as shown in the illustration.

   FIPG: 

   Part No. 08826-00090, THREE BOND 1281 or equivalent 

   Fig 76: Applying FIPG To Extension Housing

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Install the extension housing with 6 new bolts.

   Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

   HINT:

   Each bolt length is indicated below.

   Bolt length: 

   Bolt A: 

   45 mm (1.772 mm) 

   Bolt B: 

   35 mm (1.378 mm) 

   Fig 77: Identifying Extension Housing With 6 New Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using SST, install a new oil seal to the automatic transmission flange yoke.

   SST 09950-60010 (09951-00350), 09950-70010 (09951-07100) 

2. Install the automatic transmission flange yoke to the output shaft with a new nut.

   Torque: 126 N*m (1,285 kgf*cm, 93 ft.*lbf) 

3. Using a hammer and chisel, stake the nut.
   Fig 78: Identifying Oil Seal To Automatic Transmission Flange Yoke

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Clean the threads of the bolts and the case with white gasoline.
2. Install the transmission housing with the 10 bolts.

   Torque: A (14 mm bolt) 

   34 N*m (347 kgf*cm, 25 ft.*lbf) 

   B (17 mm bolt) 

   57 N*m (581 kgf*cm, 42 ft.*lbf) 

   Fig 79: Identifying Transmission Housing With 10 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the breather tube.
2. Install the 2 bolts.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   Fig 80: Identifying Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat 2 new O-rings with ATF, and install them to the transmission revolution sensors.
2. Install the 2 transmission revolution sensors.
3. Install the 2 bolts.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   Fig 81: Identifying Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Coat 2 new O-rings with ATF, and install them to oil cooler tube unions.
2. Install the oil cooler tube unions as shown in the illustration.

   Torque: 29 N*m (296 kgf*cm, 21 ft.*lbf) 

   Fig 82: Identifying Oil Cooler Tube Unions

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the park/neutral position switch onto the manual valve lever shaft, and temporarily install the adjusting bolt.
2. Install a new lock washer. Install and tighten the nut.

   Torque: 6.9 N*m (70 kgf*cm, 61 in.*lbf) 

   Fig 83: Identifying Lock Washer

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Using the control shaft lever, turn the manual lever shaft back all the way and then forward 2 notches. It is now in neutral.
   Fig 84: Turning Manual Lever Shaft Back

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Align the neutral basic line with the switch groove as shown in the illustration, and tighten the adjusting bolt.

   Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf) 

   Fig 85: Aligning Neutral Basic Line With Switch Groove

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using a screwdriver, bend the tabs of the lock washer.

   HINT:

   Bend at least 2 of the lock washer tabs.

   Fig 86: Bending Tabs Of Lock Washer

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the control shaft lever RH, spring washer and the nut.

   Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf) 

1. Install the transaxle case cover upper with the 2 bolts.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

   Fig 87: Identifying Transaxle Case Cover Upper With 2 Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002