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Transfer Wire: Installation

  1. INSTALL TRANSFER WIRE 
    1. Coat the transfer wire O-ring with ATF.
      Fig 1: Identifying Transfer Wire O-Ring
      G04028970Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transfer wire with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    3. Connect the 2 transfer wire connectors to the transfer control solenoid.
    4. Install the transfer upper valve body with the 4 bolts.
      Fig 2: Identifying Transfer Wire With Bolt
      G04028971Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

  2. INSTALL TRANSFER OIL PAN 
    1. Install the transfer oil cleaner magnet to the transfer oil pan.
      Fig 3: Locating Transfer Oil Cleaner Magnet
      G04028972Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove all residual FIPG material from the contacting surfaces using gasoline or alcohol.
    3. Apply seal packing to the transfer chain case front as shown in the illustration.
      Fig 4: Applying Seal Packing To Transfer Chain Case Front
      G04028973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Seal packing: 

      Part No. 08826-00090, THREE BOND or equivalent 

    4. Temporarily tighten the 9 bolts in several steps, and then tighten to the specified torque.

      Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

      Fig 5: Identifying Tightening Bolts
      G04028974Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSFER DYNAMIC DAMPER 
    1. Install the transfer dynamic damper with the 2 bolts.

      Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

      Fig 6: Identifying Transfer Dynamic Damper With 2 Bolts
      G04028975Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL ENGINE REAR MOUNTING MEMBER 
    1. Install the engine rear mounting member with the 4 bolts and 3 nuts.
      Fig 7: Identifying Engine Rear Mounting Member With Bolts And Nuts
      G04028976Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) (Bolt) 38 N*m (387 kgf*cm, 28 ft.*lbf) (Nut) 

  5. INSTALL FRONT EXHAUST PIPE ASSEMBLY 

    (INSTALLATION )

  6. ADD AUTOMATIC TRANSMISSION FLUID ( AUTOMATIC TRANSMISSION FLUID  ) 
  7. CHECK FOR EXHAUST GAS LEAKS