Steering Knuckle: Installation

WARNING: This page is about a different car, the 2006 Lexus IS 350. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL STEERING KNUCKLE
1. Install the steering knuckle to the upper suspension arm with a nut.
  
  Fig 1: Identifying Clip And Castle Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 87 N*m (887 kgf*cm, 64 ft.*lbf)
2. Install a new clip.
  NOTE: If the holes for the clip are not aligned, further tighten the nut up to 60°.
INSTALL TIE ROD ASSEMBLY (for 4WD)
1. Install the tie rod end to the steering knuckle with the nut.
  Torque: 65 N*m (663 kgf*cm, 48 ft.*lbf)
2. Install a new clip.
  
  Fig 2: Installing Steering Knuckle To Upper Suspension Arm With Nut And Clip (4WD)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE: If the holes for the clip are not aligned, further tighten the nut up to 60°.
INSTALL FRONT LOWER BALL JOINT ASSEMBLY (for 2WD)
1. Install the steering knuckle to the lower ball joint with the 2 bolts.
  
  Fig 3: Identifying Lower Ball Joint To Steering Knuckle Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 120 N*m (1,224 kgf*cm, 89 ft.*lbf)
INSTALL FRONT LOWER BALL JOINT ASSEMBLY (for 4WD)
1. Install the steering knuckle to the lower ball joint with the 2 bolts.
  
  Fig 4: Installing Steering Knuckle To Lower Ball Joint With Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 120 N*m (1,224 kgf*cm, 89 ft.*lbf)
INSTALL FRONT AXLE HUB SUB-ASSEMBLY (for 2WD) (See INSTALLATION )
INSTALL FRONT AXLE HUB SUB-ASSEMBLY (for 4WD) (See INSTALLATION )
INSTALL FRONT DISC (See REASSEMBLY )
INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY (for 2WD) (See INSTALLATION )
INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY (for 4WD) (See INSTALLATION )
INSTALL FRONT AXLE HUB NUT (for 4WD)
1. Using a socket wrench (30 mm), install a new axle hub nut.
  Torque: 294 N*m (2,998 kgf*cm, 217 ft.*lbf)
2. Using a chisel and hammer, stake the front axle hub nut.
  
  Fig 5: Staking Axle Hub Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT SPEED SENSOR (for 2WD) (See INSTALLATION )
INSTALL FRONT SPEED SENSOR (for 4WD) (See INSTALLATION )
INSTALL FRONT WHEEL
Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(See ADJUSTMENT )
CHECK ABS SPEED SENSOR SIGNAL
(with VDIM: See TEST MODE PROCEDURE )

(without VDIM: See TEST MODE PROCEDURE )