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Brake Control Brake Actuator: Removal

WARNING: This page is about a different car, the 2006 Lexus IS 350. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE COOL AIR INTAKE DUCT SEAL (See  REMOVAL  ) 
  2. REMOVE ENGINE ROOM SIDE COVER LH (See  REMOVAL  ) 
  3. REMOVE ENGINE ROOM SIDE COVER RH (See  REMOVAL  ) 
  4. REMOVE FRONT UPPER FENDER PROTECTOR LH (See  REMOVAL  ) 
  5. REMOVE FRONT UPPER FENDER PROTECTOR RH 

    HINT:

    Use the same procedures for the RH side and the LH side.

  6. REMOVE FRONT WIPER ARM HEAD CAP (See  REMOVAL  ) 
  7. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH (See  REMOVAL  ) 
  8. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH (See  REMOVAL  ) 
  9. REMOVE COWL TOP VENTILATOR LOUVER SUBASSEMBLY (See  REMOVAL  ) 
  10. SEPARATE NO. 3 ENGINE ROOM RELAY BLOCK (See  REMOVAL  ) 
  11. REMOVE FRONT WHEEL 
  12. DRAIN BRAKE FLUID 
    NOTE: If brake fluid leaks onto any painted surface, wash or remove it completely.
  13. REMOVE BRAKE MASTER CYLINDER SUBASSEMBLY (See  REMOVAL  ) 
  14. REMOVE BRAKE ACTUATOR ASSEMBLY WITH BRACKET 
    1. Release the lock lever and disconnect the actuator connector.
    2. Using SST, disconnect the 6 brake tubes from the brake actuator assembly with bracket.
      Fig 1: Disconnecting 6 Brake Tubes From Brake Actuator Assembly With Bracket
      G04052182Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09023-00101 

    3. Use tags or make a memo to identify the places to reconnect.
      Fig 2: Using Tags To Identify Places To Reconnect
      G04052183Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT:

      • *1: To Front Wheel Cylinder RH
      • *2: To Front Wheel Cylinder LH
      • *3: To Rear Wheel Cylinder RH
      • *4: To Rear Wheel Cylinder LH
      • *5: From Front Master Cylinder
      • *6: From Rear Master Cylinder
    4. Using SST, disconnect the No. 3 front brake tube from the flexible hose.
      Fig 3: Disconnecting No. 3 Front Brake Tube From Flexible Hose
      G04052184Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      SST 09023-00101 

    5. Separate the grommet and remove the No. 3 front brake tube.
      NOTE: Do not damage the brake tube.
    6. Remove the 2 bolts, nut and brake actuator assembly with bracket from the body.
      Fig 4: Locating Actuator Assembly Bracket To Body 2 Bolts And Nut
      G04025216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE: Do not damage the brake tubes.
  15. REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY 
    1. Remove the 2 nuts and the brake actuator from the actuator bracket assembly.
    2. Remove the brake actuator bolt cushion and actuator bracket.
      Fig 5: Removing Brake Actuator Bolt Cushion And Actuator Bracket
      G04052186Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE BRAKE ACTUATOR BOLT CUSHION 
    1. Remove the 2 bolts and the 2 brake actuator bolt cushions from the brake actuator assembly.
      Fig 6: Removing 2 Bolts And 2 Brake Actuator Bolt Cushions From Brake Actuator Assembly
      G04052187Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002