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Transfer Wire: Installation

  1. INSTALL TRANSFER WIRE 
    1. Coat the transfer wire O-ring with ATF.
      Fig 1: Identifying Transfer Wire O-Ring
      G04046866Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the transfer wire with the bolt.

      Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    3. Connect the 2 transfer wire connectors to the transfer control solenoid.
    4. Install the transfer upper valve body with the 4 bolts.

    Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    Fig 2: Installing Transfer Upper Valve Body With 4 Bolts
    G04046867Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TRANSFER OIL PAN 
    1. Install the transfer oil cleaner magnet to the transfer oil pan.
      Fig 3: Installing Transfer Oil Cleaner Magnet
      G04046868Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove all residual FIPG material from the contact surfaces using gasoline or alcohol.
    3. Apply seal packing to the transfer chain case front as shown in Fig 4 .

      Seal packing: 

      Part No. 08826-00090, THREE BOND or equivalent 

      Fig 4: Applying Seal Packing To Transfer Chain Case Front
      G04046869Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Temporarily tighten the 9 bolts in several steps, and then tighten them to the specified torque.

    Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

    Fig 5: Tightening Bolts
    G04046870Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL TRANSFER DYNAMIC DAMPER 
    1. Install the transfer dynamic damper with the 2 bolts.

    Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

    Fig 6: Installing Transfer Dynamic Damper With Bolts
    G04046871Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL ENGINE REAR MOUNTING MEMBER 
    1. Install the engine rear mounting member with the 4 bolts and 3 nuts.

    Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) (Bolt) 

    38 N*m (387 kgf*cm, 28 ft.*lbf) (Nut) 

    Fig 7: Installing Engine Rear Mounting Member
    G04046872Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR (See Step 3 in  INSTALLATION  ) 
  6. INSTALL FRONT EXHAUST PIPE ASSEMBLY (See Step 4 in  INSTALLATION  ) 
  7. INSTALL HEATED OXYGEN SENSOR (See Step 5 or 6 in  INSTALLATION  ) 
  8. INSTALL FRONT CENTER FLOOR BRACE (See Step 7 in  INSTALLATION  ) 
  9. INSTALL REAR NO. 1 FLOOR PANEL BRACE (See Step 8 in  INSTALLATION  ) 
  10. ADD AUTOMATIC TRANSMISSION FLUID (See  AUTOMATIC TRANSMISSION (A760H) or AUTOMATIC TRANSMISSION (A960E)  ) 
  11. CHECK FOR EXHAUST GAS LEAKS