Automatic Transmission Assembly: Removal

DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
REMOVE COOL AIR INTAKE DUCT SEAL (See REMOVAL )
REMOVE ENGINE ROOM SIDE COVER LH (See REMOVAL )
REMOVE ENGINE UNDER COVER
REMOVE NO. 2 ENGINE UNDER COVER
DRAIN COOLANT
DRAIN AUTOMATIC TRANSMISSION FLUID
1. Remove the drain plug and gasket, and drain the ATF.
2. Install a new gasket and the drain plug.
  Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
REMOVE NO. 1 REAR FLOOR PANEL BRACE (See REMOVAL )
REMOVE FRONT CENTER FLOOR BRACE (See REMOVAL )
REMOVE OXYGEN SENSOR (See REMOVAL )
REMOVE FRONT EXHAUST PIPE ASSEMBLY (See REMOVAL )
REMOVE OUTSIDE AIR GUIDE PLATE RH (See REMOVAL )
REMOVE FRONT FLOOR NO. 1 HEAT INSULATOR (See REMOVAL )
REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY (See REMOVAL )
REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH (See REMOVAL )
REMOVE STARTER ASSEMBLY (See REMOVAL )
REMOVE FLYWHEEL HOUSING SIDE COVER
1. Remove the flywheel housing side cover from the engine assembly.
  
  Fig 1: Identifying Flywheel Housing Side Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE DRIVE PLATE & TORQUE CONVERTER CLUTCH SETTING BOLT
1. Turn the crankshaft to gain access to each bolt.
2. Hold the crankshaft pulley nut with a wrench and remove the 6 torque converter clutch setting bolts.
  
  Fig 2: Identifying Torque Converter Clutch Setting Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
SEPARATE FLOOR SHIFT GEAR SHIFTING ROD SUB-ASSEMBLY
1. Set the shift lever to the neutral position.
2. Remove the nut, and separate the floor shift gear shifting rod sub-assembly.
  
  Fig 3: Separating Floor Shift Gear Shifting Rod Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY
1. Support the automatic transmission assembly with a transmission jack.
  
  Fig 4: Supporting Automatic Transmission Assembly With Transmission Jack
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE ENGINE REAR MOUNTING MEMBER
1. Remove the 4 bolts, and separate the engine rear mounting member from the body.
  
  Fig 5: Separating Engine Rear Mounting Member From Body
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 4 nuts and engine rear mounting member from the automatic transmission assembly.
  
  Fig 6: Identifying Engine Rear Mounting Member And Automatic Transmission Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
SEPARATE CONNECTOR
1. Remove the bolt and earth wire.
  
  Fig 7: Identifying Earth Wire
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Tilt down the automatic transmission assembly.
  
  Fig 8: Tilting Down Automatic Transmission Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Disconnect the park/neutral position switch connector, transmission wire connector, and 2 transmission revolution sensor connectors.
  
  Fig 9: Identifying Park/Neutral Position Switch Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  
  Disengage the claw, press down the lever, and then disconnect the transmission wire connector.
  
  Fig 10: Identifying Transmission Wire Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
SEPARATE WIRE HARNESS
1. Remove the 2 bolts and separate the wire harness clamps from the automatic transmission assembly.
  
  Fig 11: Separating Wire Harness Clamps From Automatic Transmission Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
SEPARATE WATER BY-PASS HOSE
1. Remove the bolt and water by-pass hose clamp.
2. Separate the 2 water by-pass hoses from the transmission oil cooler.
  NOTE: Use a container to catch any coolant which flows out of the water by-pass hoses.
  
  Fig 12: Separating Water By-Pass Hoses From Transmission Oil Cooler
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE AUTOMATIC TRANSMISSION ASSEMBLY
1. Remove the 9 bolts and automatic transmission assembly.
  NOTE: Do not use excess force to pry on the transmission assembly.
  
  Fig 13: Identifying Automatic Transmission Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR
1. Remove the 4 bolts and rear No.1 engine mounting insulator from the automatic transmission assembly.
  
  Fig 14: Identifying Rear No.1 Engine Mounting Insulator And Automatic Transmission Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE TRANSMISSION CONTROL SHAFT LEVER RH
1. Remove the nut and transmission control shaft lever RH from the park/neutral position switch assembly.
  
  Fig 15: Identifying Transmission Control Shaft Lever RH And Park/Neutral Position Switch Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE TRANSMISSION OIL COOLER
1. Remove the 3 bolts and transmission oil cooler and spacer from the automatic transmission assembly.
  
  Fig 16: Identifying Transmission Oil Cooler
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 4 O-rings from the spacer.
  
  Fig 17: Identifying Spacer O-Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY
1. Put matchmarks on the torque converter and transmission case.
  
  Fig 18: Putting Matchmarks On Torque Converter And Transmission Case
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the torque converter from the automatic transmission assembly.
INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY (See INSPECTION )