Generator ASSY: Replacement

1. Loosen the belt tension by turning the drive belt tension counterclockwise, and remove the drive belt.

HINT:

The pulley bolt of the belt tensioner has a left-hand thread.

Fig 1: Removing Fan & Generator V Belt

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Remove the 2 bolts and 2 screws, and disconnect the 2 PS oil cooler pipes from the oil pan.

Fig 2: Disconnecting PS Oil Cooler Pipe

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Disconnect the generator connector.
2. Remove the rubber cap and nut, and disconnect the generator wire.
3. Remove the bolt and ground cable from the generator.
4. Remove the bolt and cord clip from the generator.
5. Remove the bolt, 2 nuts, wire bracket and generator.
   Fig 3: Removing Generator Assy

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the generator and wire bracket with the bolt and 2 nuts.
   1. Torque: 39 N.m (400 kgf.cm, 29 ft.lbf) 
2. Install the cord clip to the generator with the bolt.
3. Install the ground cable to the generator with the bolt.
4. Connect the generator wire and install the rubber cap with the nut.
   1. Torque: 9.8 N.m (100 kgf.cm, 87 in.lbf) 
5. Connect the generator connector.

• Connect the 2 PS oil cooler pipes to the oil pan with the 2 bolts and 2 screws.
  Fig 4: Connecting PS Oil Cooler Pipe

  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the drive belt by turning the drive belt tension counterclockwise.

HINT:

The pulley bolt of the belt tensioner has a left-hand thread.

Fig 5: Installing Fan & Generator V Belt

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Torque: 5.0 N.m (51 kgf.cm, 44 in.lbf)