Automatic Transmission / Transaxle; Service Data: Notes
AUTOMATIC TRANSMISSION / TRANSAXLE SERVICE DATA
| OIL PUMP | ||
|---|---|---|
| Body clearance | STD | 0.10 to 0.17 mm (0.0039 to 0.0067 in.) |
| MAX | 0.17 mm (0.0067 in.) | |
| Tip clearance | STD | 0.07 to 0.15 mm (0.0028 to 0.0059 in.) |
| Max | 0.15 mm (0.0059 in.) | |
| Side clearance | STD | 0.03 to 0.05 mm (0.0012 to 0.0020 in.) |
| Max | 0.05 mm (0.0020 in.) | |
| Drive gear thickness | Mark | |
| 0 | 10.736 to 10.742 mm (0.442268 to 0.42291 in.) | |
| 1 | 10.743 to 10.749 mm (0.442296 to 0.42319 in.) | |
| 2 | 10.750 to 10.756 mm (0.442323 to 0.42346 in.) | |
| 3 | 10.757 to 10.763 mm (0.442350 to 0.42374 in.) | |
| 4 | 10.764 to 10.770 mm (0.442378 to 0.42401 in.) | |
| 5 | 10.771 to 10.777 mm (0.442405 to 0.42429 in.) | |
| 6 | 10.778 to 10.784 mm (0.442433 to 0.42457 in.) | |
| Driven gear thickness | Mark | |
| 0 | 10.736 to 10.742 mm (0.442268 to 0.42291 in.) | |
| 1 | 10.743 to 10.749 mm (0.442296 to 0.42319 in.) | |
| 2 | 10.750 to 10.756 mm (0.442323 to 0.42346 in.) | |
| 3 | 10.757 to 10.763 mm (0.442350 to 0.42374 in.) | |
| 4 | 10.764 to 10.770 mm (0.442378 to 0.42401 in.) | |
| 5 | 10.771 to 10.777 mm (0.442405 to 0.42429 in.) | |
| 6 | 10.778 to 10.784 mm (0.442433 to 0.42457 in.) | |
| Pump body bushing inside diameter | Max | 38.188 mm (1.50349 in.) |
| Stator shaft bushing inside diameter | Max (Front side) | 21.577 mm (0.850 in.) |
| Max. (Rear side) | 32.08 mm (1.263 in.) | |
STATOR SHAFT BUSHING INSIDE DIAMETER REFERENCE
| FRONT PLANETARY GEAR | ||
|---|---|---|
| Planetary gear bushing inside diameter | Maximum | 57.48 mm (2.263 in.) |
| Planetary pinion gear thrust clearance | STD | 0.20 to 0.60 mm (0.008 to 0.024 in.) |
| Maximum | 0.65 mm (0.026 in.) | |
CLEARANCE REFERENCE
| CENTER PLANETARY GEAR | ||
|---|---|---|
| Planetary pinion gear thrust clearance | STD | 0.12 to 0.68 mm (0.005 to 0.027 in.) |
| Maximum | 0.73 mm (0.029 in.) | |
THRUST CLEARANCE
| RR PLANETARY RING GEAR FLANGE | ||
|---|---|---|
| Planetary ring gear flange bushing inside diameter | Maximum | 32.175 mm (1.267 in.) |
DIAMETER REFERENCE
| COAST AND FORWARD CLUTCH | ||
|---|---|---|
| Forward clutch hub inside diameter | STD | 26.037 to 26.062 mm (1.0251 to 1.0261 in.) |
| Max. | 26.112 mm (1.028 in.) | |
| Forward clutch return spring free length | STD | 24.64 mm (0.9701 in.) |
| Min. | 13.67 mm (0.538 in.) | |
| Pack clearance | Coast clutch | 0.3 to 0.6 mm (0.012 to 0.024 in.) |
| Forward clutch | 0.56 to 0.86 mm (0.0220 to 0.339 in.) | |
| Flange thickness (Coast clutch) | Mark | |
| 0 | 3.0 mm (0.118 in.) | |
| 1 | 3.1 mm (0.122 in.) | |
| 2 | 3.2 mm (0.126 in.) | |
| 3 | 3.3 mm (0.130 in.) | |
| 4 | 3.4 mm (0.134 in.) | |
| 5 | 3.5 mm (0.138 in.) | |
| 6 | 3.6 mm (0.142 in.) | |
| 7 | 3.7 mm (0.146 in.) | |
| 8 | 3.8 mm (0.150 in.) | |
| 9 | 3.9 mm (0.154 in.) | |
| Flange thickness (Coast clutch) | Mark | |
| 0 | 3.0 mm (0.118 in.) | |
| 1 | 3.1 mm (0.122 in.) | |
| 2 | 3.2 mm (0.126 in.) | |
| 3 | 3.3 mm (0.130 in.) | |
| 4 | 3.4 mm (0.134 in.) | |
| 5 | 3.5 mm (0.138 in.) | |
| 6 | 3.6 mm (0.142 in.) | |
| 7 | 3.7 mm (0.146 in.) | |
| 8 | 3.8 mm (0.150 in.) | |
| 9 | 3.9 mm (0.154 in.) | |
| A | 4.0 mm (0.158 in.) | |
FLANGE THICKNESS
| DIRECT AND REVERSE CLUTCH | ||
|---|---|---|
| Reverse clutch hub inside diameter | STD | 35.812 to 35.837 mm (1.4099 to 1.4109 in.) |
| Max. | 35.887 mm (1.4129 in.) | |
| Reverse clutch return spring free length | STD | 21.04 mm (0.828 in.) |
| Min. | 11.76 mm (0.423 in.) | |
| Direct clutch return spring free length | STD | 19.51 mm (0.768 in.) |
| Min. | 11.42 mm (0.450 in.) | |
| Pack clearance | Direct clutch | 0.5 to 0.8 mm (0.020 to 0.031 in.) |
| Reverse clutch | 0.5 to 0.8 mm (0.020 to 0.031 in.) | |
| Piston return spring free length (Direct clutch) | 32.9 mm (1.2953 in.) | |
| Flange thickness (Direct clutch) | Mark | |
| 0 | 3.0 mm (0.118 in.) | |
| 1 | 3.1 mm (0.122 in.) | |
| 2 | 3.2 mm (0.126 in.) | |
| 3 | 3.3 mm (0.130 in.) | |
| 4 | 3.4 mm (0.134 in.) | |
| 5 | 3.5 mm (0.138 in.) | |
| 6 | 3.6 mm (0.142 in.) | |
| 7 | 3.7 mm (0.146 in.) | |
| 8 | 3.8 mm (0.150 in.) | |
| Flange thickness (Reverse clutch) | Mark | |
| 0 | 2.8 mm (0.110 in.) | |
| 1 | 2.9 mm (0.114 in.) | |
| 2 | 3.0 mm (0.118 in.) | |
| 3 | 3.1 mm (0.122 in.) | |
| 4 | 3.2 mm (0.126 in.) | |
| 5 | 3.3 mm (0.130 in.) | |
| 6 | 3.4 mm (0.134 in.) | |
| 7 | 3.5 mm (0.138 in.) | |
| 8 | 3.6 mm (0.142 in.) | |
| 9 | 3.7 mm (0.146 in.) | |
| A | 3.8 mm (0.150 in.) | |
FLANGE THICKNESS
| NO.4 BRAKE | ||
|---|---|---|
| Pack clearance | 0.4 to 0.7 mm (0.016 to 0.028 in.) | |
| Piston return spring free length | STD | 23.74 mm (0.935 in.) |
| Min. | 14.42 mm (0.5677 in.) | |
| Flange thickness | Mark | |
| 0 | 0 mm (0 in.) | |
| 2 | 0.2 mm (0.00787 in.) | |
| 4 | 0.4 mm (0.01575 in.) | |
| 6 | 0.6 mm (0.02362 in.) | |
| 8 | 0.8 mm (0.03150 in.) | |
| 10 | 0.6 mm (0.03937 in.) | |
| 12 | 0.6 mm (0.04724 in.) | |
| 14 | 0.6 mm (0.05512 in.) | |
FLANGE THICKNESS
| NO.2 BRAKE | ||
|---|---|---|
| Piston stroke | 0.6 to 0.9 mm (0.024 to 0.035 in.) | |
| Piston return spring free length | STD | 22.66 mm (0.8921 in.) |
| Min. | 14.21 mm (0.5594 in.) | |
| Flange thickness | Mark | |
| 0 | 2.0 mm (0.079 in.) | |
| 1 | 2.1 mm (0.083 in.) | |
| 2 | 2.2 mm (0.087 in.) | |
| 3 | 2.3 mm (0.091 in.) | |
| 4 | 2.4 mm (0.094 in.) | |
| 5 | 2.5 mm (0.098 in.) | |
| 6 | 2.6 mm (0.102 in.) | |
| 7 | 2.7 mm (0.106 in.) | |
FLANGE THICKNESS
| NO.1 BRAKE | ||
|---|---|---|
| Piston stroke | 0.42 to 0.72 mm (0.017 to 0.028 in.) | |
| Flange thickness | Mark | |
| 0 | 2.0 mm (0.079 in.) | |
| 1 | 2.2 mm (0.087 in.) | |
| 2 | 2.4 mm (0.094 in.) | |
| 3 | 2.6 mm (0.102 in.) | |
FLANGE THICKNESS
| INTERMEDIATE SHAFT | ||
|---|---|---|
| Intermediate shaft run out | Maximum | 0.08 mm (0.003 in.) |
| Intermediate shaft diameter | STD A: | 25.962 to 25.975 mm (1.022 to 1.023 in.) |
| B: | 25.962 to 25.975 mm (1.022 to 1.023 in.) | |
| C: | 32.062 to 32.075 mm (1.262 to 1.263 in.) | |
| D: | 32.062 to 32.075 mm (1.262 to 1.263 in.) | |
| Min A: | 25.912 mm (1.020 in.) | |
| B: | 25.912 mm (1.020 in.) | |
| C: | 32.012 mm (1.260 in.) | |
| D: | 32.012 mm (1.260 in.) | |
INTERMEDIATE SHAFT DIAMETER
| ACCUMULATOR | |||
|---|---|---|---|
| Spring | Free length/Outer diameter mm (in.) | Color | |
| B1 | Inner | 44.98 (1.7709) / 11.30 (0.445) | Natural |
| Outer | 46.36 (1.8252) / 17.10 (0.6732) | Natural | |
| C2 | 63.14 (2.4858) / 16.0 (0.6299) | Light Gray | |
| B3 | 64.5 (2.539) / 19.5 (0.768) | Orange | |
| C3 | inner | 44.0 (1.732) / 14.0 (0.551) | Yellow |
| outer | 76.65 (3.0178) / 20.10 (0.7913) | Natural | |
| OUTPUT SHAFT BEARING | |||
| Clearance | 0.02 to 0.12 mm (0.0008 to 0.0047 in.) | ||
| Flange thickness | No. 1 | 3.80 mm (0.1496 in.) | |
| No. 2 | 3.85 mm (0.1516 in.) | ||
| No. 3 | 3.90 mm (0.1555 in.) | ||
| No. 4 | 3.95 mm (0.1575 in.) | ||
| No. 5 | 4.00 mm (0.1575 in.) | ||
| No. 6 | 4.05 mm (0.1594 in.) | ||
| No. 7 | 4.10 mm (0.1614 in.) | ||
| No. 8 | 4.15 mm (0.1634 in.) | ||
| No. 9 | 4.20 mm (0.1653 in.) | ||
| No. 10 | 4.25 mm (0.1673 in.) | ||
| No. 11 | 4.30 mm (0.1693 in.) | ||
| No. 12 | 4.35 mm (0.1713 in.) | ||